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Which doubler !!!

Just dry assemble the adapter plate, no guts. Scribe a level line and go
 
FYI : the seal holder for the 203 input is a good centering index to a round pattern adapter . . . this is how i did one of mine . worked like a charm .
 
FYI : the seal holder for the 203 input is a good centering index to a round pattern adapter . . . this is how i did one of mine . worked like a charm .
Yeah I’ll be indicating that bore too just wanted to make sure I clocked the bolt pattern .
 
if going on nv4500 you dont need adapter . . unless your talking the doubler one ?

Yeah I’ll be indicating that bore too just wanted to make sure I clocked the bolt pattern .
and you shouldnt need to center much if any . atleat my auto trans adapter fit snug over this seal holder on the face of the 203 for a stupid easy mark of pattern and drill/tap . . . dont forget to plug off the extra threw holes from the old pattern .

and if you need help look here . https://ck5.com/forums/threads/4l80...05-ord-doubler-3-sticked-its-all-done.253000/
 
if going on nv4500 you dont need adapter . . unless your talking the doubler one ?

and you shouldnt need to center much if any . atleat my auto trans adapter fit snug over this seal holder on the face of the 203 for a stupid easy mark of pattern and drill/tap . . . dont forget to plug off the extra threw holes from the old pattern .

and if you need help look here . https://ck5.com/forums/threads/4l80...05-ord-doubler-3-sticked-its-all-done.253000/
I know it’s a great write up but I will be going with the nv4500
 
over kill on the bridge port .

i did mine on the bench . its cast iron / easy drill and tap job .

but if you got kool tools have fun . :saweet:
 
over kill on the bridge port .

i did mine on the bench . its cast iron / easy drill and tap job .

but if you got kool tools have fun . :saweet:
Definitely could do it in the garage but now I know my trans mount is in the right place holes are good and line up perfect. it’s what I do for a living hard not to use it lol
 
Got the 205 all torn down doing a the twin stick mod . Also swapping in the 32 spline input . So I gotta get it to the shop and bore it out for the 90mm OD bearing .

Any other mods you guys suggest before I put it all back together?

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maybe 32 spline front output ?

tap the little plug holes for the shift fork safety rails and fork roll pins to be pipe thread and seal them up good n tight .

if you went clocked 205 up then possible fluid level tube sight kit . to keep a eye on fluid level as stock plugs no longer effective .

otherwise not much i can think of otherwise .

get a tub of this for all the needle bearings .

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maybe 32 spline front output ?

tap the little plug holes for the shift fork safety rails and fork roll pins to be pipe thread and seal them up good n tight .

if you went clocked 205 up then possible fluid level tube sight kit . to keep a eye on fluid level as stock plugs no longer effective .

otherwise not much i can think of otherwise .

get a tub of this for all the needle bearings .

View attachment 285244
Lol got the goo from when I built my 700r4 a definite must have . Where did you get that kit from ?
 
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