Bowtied, I think you're looking at some head problems.
I've been following this, and I know you've tried just about everything up there, but I still haven't heard if you checked the pump for reversed flow, or verified the thermostat is installed correctly.
Didn't you say you got a brand spankin new clutch? So we can rule that out. You verified the temp reading is accurate, so it really IS overheating. Does the radiator feel the same way the old one did, hot on one side, cool on the other? Maybe you have some compounded problems, and radiator was part of them.
You should check these things ASAP if you haven't already:
1. Thermostat installed right side up (spring side in the intake manifold)
2. Coolant flowing in proper directions (upper hose flowing into radiator, lower hose flowing out)
3. head/head gasket damaged (check coolant and oil for unusual levels and colors/textures
Good luck with the acid deal too!
Ratch
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