I replaced the radiator Friday. Since the truck has AC it uses a HD radiator. There are 2 versions and of course mine was the more expensive one. I was looking at a Spectre radiator that is the modern aluminum core with the clamped on plastic headers. Not my favorite, but they seem to hold up okay, at lease in my personal experience with the 3 or 4 I've installed.
https://www.ebay.com/itm/Radiator-S...967531&hash=item4423fe0b74:g:77UAAOSw89pboFrl Forewarning for anyone in the same market, a lot of sites show images of this radiator looking like an old school brass radiator, but if you read the description you will see it is not.
I did a little more poking around on Summit and Jegs and I found a quality looking radiator made by Champion on the Jegs site. On top of that, I couldn't pass up the one described as "monster core". It was only $35 more than the Spectre version I mentioned above.
https://www.jegs.com/i/Champion-Coo...10002/-1?ymm=4294829746+4294829791+4294829790
I was comparing pricing on ebay and found a better price from the seller Ledfoot Racing.
https://www.ebay.com/itm/1968-1984-...AOSwQM9UY~Hc:sc:FedExHomeDelivery!80620!US!-1 Turns out this is the business name for the company that makes Champion radiators. When I saw they had a 100% positive feedback on ebay I figured there was a better chance I wouldn't have the problem of receiving damaged radiators like I did with the crew cab. I figured with that feedback, they must either box them up really well or honor damage claims with no fussin.
I was happy to see it arrive undamaged.
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It seems to be very well built. I didn't see anything obvious that says where it's built, but the quality seems good either way. Full welded construction, no epoxy.
By the numbers it's the same size as the old radiator.
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Beware tho, the more square off design of the headers may cause trouble as it did for me. First problem I noticed is the rubber saddle mounts didn't fit the new radiator. I ended up finding a single universal mount I had from the crew cab project.
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It was perfect for the bottom mount in the core support but I only had (1). After looking at a bunch of parts stores websites, I stumbled across a Napa version that looks to be identical. I was in luck too, my local store had 2. No one else within an hour drive had them.
https://www.napaonline.com/en/p/NDP...adiator+Insulator&keywordInput=radiator+mount
On the top bracket I kept the factory style saddle mounts and just notched out the back side to clear the larger header. This worked okay because I needed to space the bracket out from the core support to keep the tanks from rubbing on the core support. I also added some rubber hose cushions to be safe. You can see the first hose I added to the edge of the opening in the core support closest to the camera in the picture below.
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Another problem spot was the bottom of the header on the passenger side. Again because of the square design, it was hitting the bottom of the core support. It wasn't tight against it, but it would bump on it so I added a piece I had trimmed off the universal radiator mount mentioned above. You can just make it out down below in between the radiator and overflow tank.
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I also added a spacer behind the bracket to keep the radiator from being in hard contact with the core support. It's a 1/2" thick piece of PVC plastic that comes in black.
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It ends up being slightly tilted at the top but the fan clears the shroud fine. The problem is the top bracket is all 1 long piece, not 2 brackets with a plastic filler between like the newer stuff I've messed with. It is also kinda formed to fit the shape of the core support. If you scroll up and look at the picture of the core support you can see how the opening has bumps across the top where the mounting holes are, the bracket is stamped to match these. I didn't want to modify it because I figure it might not be easy to find. I was thinking I could keep an eye on the junkyards and if I find another, I might modify it to make a bracket that doesn't need the spacer.
The truck runs right at the temperature the thermostat is. Yesterday I drove 45 minutes with outside being 91 degrees and the AC on cold, fan on high. It worked perfect. No more having to play with the AC temperature vehicle speed to keep from overheating.