CK5
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Mike,

Surprisingly very few hours are spent underneath the truck these days. Mostly its all about standing directly in front of it looking at tire angles, or PHB placement or tie rod positions.... or hunched over a portal box from the side trying to crane my neck into some crevice to see where the interference is. It's a sinking feeling when you are pumping the jack to raise the axle into a "bump" position and you feel that VERY slight change in the way the jack handle acts when the suspension hits an immovable object.... as soon as you "feel" it, you know that brackets are going to be cut off and thrown away, AGAIN! :D

Yes, only 1868 days until the 50th Anniversary BlazerBash event in Moab....! I'm painfully aware of the ticking clock, but think of it this way:

With an 8-hour workday each weekend, and 3 nights a week in the evenings (roughly 4 hours each) I'm logging 20 hours per week on the build. Extrapolating that against the remaining days I am left with 5337 man hours remaning to complete this build. :yikes:

The huge, time-burning projects are mostly behind me now.... the thought of 200 - 300 hours of bodywork is really almost trivial by comparison at this point! Ultimately, I want the truck to be finished well in advance of the Moab trip so I can get a LOT of street time in it, and iron out all the bugs. Usually, when I plan a Moab trip I'm wrenching right up until the night before (and sometimes into the wee hours of the departure day!)... it adds a lot of extra risk when nothing is well-sorted and you hit the road in a completely unproven truck.

Defintely don't want that additional stress this time around. :D


-G
 
Mike,

Surprisingly very few hours are spent underneath the truck these days. Mostly its all about standing directly in front of it looking at tire angles, or PHB placement or tie rod positions.... or hunched over a portal box from the side trying to crane my neck into some crevice to see where the interference is. It's a sinking feeling when you are pumping the jack to raise the axle into a "bump" position and you feel that VERY slight change in the way the jack handle acts when the suspension hits an immovable object.... as soon as you "feel" it, you know that brackets are going to be cut off and thrown away, AGAIN! :D

Yes, only 1868 days until the 50th Anniversary BlazerBash event in Moab....! I'm painfully aware of the ticking clock, but think of it this way:

With an 8-hour workday each weekend, and 3 nights a week in the evenings (roughly 4 hours each) I'm logging 20 hours per week on the build. Extrapolating that against the remaining days I am left with 5337 man hours remaning to complete this build. :yikes:

The huge, time-burning projects are mostly behind me now.... the thought of 200 - 300 hours of bodywork is really almost trivial by comparison at this point! Ultimately, I want the truck to be finished well in advance of the Moab trip so I can get a LOT of street time in it, and iron out all the bugs. Usually, when I plan a Moab trip I'm wrenching right up until the night before (and sometimes into the wee hours of the departure day!)... it adds a lot of extra risk when nothing is well-sorted and you hit the road in a completely unproven truck.

Defintely don't want that additional stress this time around. :D


-G


Did that the last trip I went on. Ended up frying the trans... yah spend some time on the street for sure. Hopefully I don't do that on the next upcoming trip! :doah::doah:
 
Even with "slow" progress, this thread is very fun.

Thanks! :waytogo:

Sometimes I wonder if it would be better to just wait a couple of weeks between updates and give you guys something more "substantial" in terms of photos and progress.....

But then I realize that it's a lot more "real" to share just how frustrating and slow this stuff can be at times. To me, that is a more genuine way to share the build.

Last night I worked for almost 4 hours and only got two small plates cut and fitted.... one of which will ultimately be thrown away. :doah: It's just amazing how long the templating process takes.... and how much thinking goes into finding good solutions for where to put brackets, and how to accurately hang them in 3D space when there isn't always a good index to measure from.



-G
 
But then I realize that it's a lot more "real" to share just how frustrating and slow this stuff can be at times. To me, that is a more genuine way to share the build.
I like it too.

Sometimes for those of us at a different skill level it can seem like you guys just whip this stuff out and it can be a little disheartening when I know how long it takes me to do the "simple" stuff I do. Seeing it in "real time", even the setbacks, does provide a more realistic view of how it really goes.:thumb:
 
I was working on preping my engine bay for paint (while the engine is out) and I started to think that my project was the "might as well" project. It started with the plan to just rattle can the engine bay. I didn't like the way the paint turned out 2 years ago when I had the engine out. They I decided to sand, then remove more parts to better sand, then got out the die grinder and a DA sander, then decided to remove inner fenders since it is ONLY 10 or so additional bolts per side, then I might as well pull the AC box so I can sand and then reseal it, and I might as well make a box for my electrical, and I need to trace all my wires and check the integrity of my main fuse block and bulkhead connector.

I went from a rattle can job to right now, which is taking a break after spraying the clear satin on the 2 stage paint in the engine bay.

The other night I saw this build thread and title. I guess Greg beat me to the name, and his is far more detailed. I couldn't imagine all of the work he has put into his K5. I read through a number of pages of the build.

Greg, you have some serious dedication. Your project is looking good.

Now I just need to get my truck back together and ready for the engine to go in, before it turns into a build thread like Greg's.

I did start my own build thread, finally. I doubt it will end up even a tenth as long as this one, but at least some people can get ideas from mine and I can share what I have done.

Keep up the great work Greg!!!
 
Worked on the DS lower link mount bracket tonight... but I was feeling tired and uninspired.

So I did this mockup just for fun (and for a glimpse into the future). :waytogo:

D9B87167-D57B-44AF-8918-E4A721406034-16298-000016833C92C1ED.jpg



It's just wedged in there for now, and it's a 16" version (not the 14" that I intend to actually use) but it felt good to change things up a little in the shop tonight.


-G
 
I have a simple question, I may be drunk and probably to lazy to search through this build and become depressed at the fact all I have managed to do to my truck since June is put an oil filter on is, while you have managed to rebuild the wheel, why still run v-belts with that beautiful setup?
 
The answer is simple and actually is related to that hubcap-wheel project you mentioned...

While this truck will have some substantial upgrades over the truck in stock form, it will visually maintain most of the original visual aesthetic from 1972.

That means stock-style white wheels with hubcaps, stock looking interior with houndstooth inserts on the seats and a classic-looking engine bay.... Chevy orange block, classic "HotRod" valve covers (M/T or Offy, I haven't decided) and a simple v-belt setup.

The serpentine setups simply look too modern for my tastes, and would not match the overall appearance that I'm trying for.


-G
 
A few more ORI shots, since my brain needs to think about something else for a while.....

Dave had asked where the lower strut mount was going to fit. This seems like a really good spot.... as close to the inner "C" as possible and directly over the axletube center:

IMG_6404.jpg


Here's a head-on view to show a possible orientation relative to the framerails and other components. I realize that the lower shock mount will tilt inward under droop, so the shock body will get closer to the frame as well. It seems like there is plenty of clearance based on this photo...but I guess you never know until you cycle it for real.

IMG_6402.jpg



A slightly different 3/4-view of how this could end up looking. I was a little surprised at how close to the firewall this was.. for some reason I had imagined that the upper shock hoop would end up 1/2 way down the length of my engine hoop bar, but having it pushed further back will actually make it quite a bit easier to build and reinforce with the other cage bars.

IMG_6401.jpg



.....like I said, this is all just a temporary distraction to let me mind rest a bit from all the 3-link bracket stuff I've been obsessing over lately.


-G
 
diggin it Greg...."as slow as" is relative....there is so much learning going on here for most who visit, it boggles my mind to realize the the research, the math, the programming, the trial/errors, the rebuilding, the re-engineering that is going into this build....for that reason alone, the "as slow as" should be faithfully documented....I mean this isn't just another bolted on part with a new coat of paint!
 
diggin it Greg...."as slow as" is relative....there is so much learning going on here for most who visit, it boggles my mind to realize the the research, the math, the programming, the trial/errors, the rebuilding, the re-engineering that is going into this build....for that reason alone, the "as slow as" should be faithfully documented....I mean this isn't just another bolted on part with a new coat of paint!

Right on Zim. I actually thought that front came together relatively quick. Every time I open this thread it's like watching a movie that you don't want to miss one second of it, because if you do you won't understand the ending. Great show Greg:waytogo:
 
Alrighty then..... Since you guys don't seem to mind small, incremental progress updates, that's what you'll get. :waytogo:

Here's last nights effort: 3/8" lower strut mounts

B9AC8135-BE7E-4D3F-9DEA-66DCE7C6F882-16785-0000176163159F69.jpg



To my way of thinking, it's important to remember that even though the ORIs sort of "LOOK" like a shock absorber... You have to remember that they are also the spring, supporting the entire weight of the truck. I didn't want to make the mistake of building tabs that were only strong enough for a shock, and end up with a twisted mess.

I built the mounting plate for both sides last night, so the drivers side is ready to go too. Working with 3/8" plate is about 50% more trouble than working with 1/4" though.... :D. The plasma doesn't cut it as well, and it takes a LONG time to dress-down the rough edges on the disc grinder. I put a fresh 36-grit disc on the machine to make things faster, but I still spent over an hour of "quality time" standing in front of that machine grinding and shaping the two bottom plates and 4 shock tabs. :yikes:

It was boring work, but the results made it worth the effort.

Here's the PS bracket sitting in position, ready for welding.

46C14C78-313F-4019-B671-B4F216C4C26C-16785-000017612CF17B50.jpg


B03E767E-DBFC-4E8D-9C17-47125C729AC8-16785-000017687CC7D577.jpg



Check one more small detail off my BlazerBash 2018 list.....

-G
 
Those came out great! How much do you expect this front axle to weigh after you're done with it? Just curious :whistle::D
 
Those came out great! How much do you expect this front axle to weigh after you're done with it? Just curious :whistle::D

I've got no idea... 550? 600?

Ditching the massive 20" drum brakes saved some weight, but stuff like this puts a few pounds back there. I plan to buy a set of Longacre race scales at some point so I can get very accurate values for sprung mass and unsprung mass of the truck. That should help when it comes time to pressurize the struts and get them dialed in properly. Plus it will be fun to know how much all the various components weigh... :waytogo:

-G
 
How much higher can you set the bar for the rest of us?! It's already out of sight for most of us... :haha:
 
How much higher can you set the bar for the rest of us?! It's already out of sight for most of us... :haha:

Lol, well I'm not really trying to set a bar for anyone but myself.

I like knowing that this build thread is giving some other guys the courage to try new things and push themselves outside their comfort zone. Ive said before that this is my first ever build... Fortunately I'm a stubborn SOB and I don't get discouraged easily. That allows me to move at such a slow pace, make mistakes, learn new skills and make the same parts 8 times. The learning curve is really steep but I definitely feel a lot more confident about my abilities than I did when this project started almost five years ago.


-G
 
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Lol, well I'm not really trying to set a bar for anyone but myself.

I like knowing that this build thread is giving some other guys the courage to try new things and push themselves outside their comfort zone. Ive said before that this is my first ever build... Fortunately I'm a stubborn SOB and I don't get discouraged easily. That allows me to move at such a slow pace, make mistakes, learn new skills and make the same parts 8 times. The learning curve is really steep but I definite feel a lot more confident about my abilities than I did when this project started almost five years ago.


-G
Just messing with you. You're certainly doing a hell of a job!!!
 
Lol, well I'm not really trying to set a bar for anyone but myself.

I like knowing that this build thread is giving some other guys the courage to try new things and push themselves outside their comfort zone.
-G

It's true and I can appreciate it.:waytogo:
Thank you :bow:
 

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