Nice heath.
sounds like a good weekend Heath!
What was that tool for?
good stuff Heath, I don't quite get it, but I want to see the end results!
good stuff Heath, I don't quite get it, but I want to see the end results!
+1 I'm not sure what most of this means but it looks impressive!!
I am of the mode that your rear should be able to handle exactly what your front does. If it can handle less, you can end up with some crazy rear end dancing over some whoops and stuff.
So I think you should try and fit the longer coilovers in somehow.
OK, I'll attempt to be equal to or better on the rear travel then. One of my friends here said the same thing.
Have you thought about mounting them on the arms? Somewhere forward so you can still use a shorter one. Which probably wouldn't work very well if you still have the side saddle tanks.
I thought about that, my friend mentioned that too. But I just don't know if I want to go through the trouble of creating some huge mongo lower arms that can support the weight of the rig with extra unsprung weight. Also, I imagine the shock mount on the arm, should be on or lower than the centerline of the link ends, so that it doesn't force the arm sideways against the link joints from the force of the shock pivoting the arm. So that means I need a beefcake arm, with some bent beams that are braced to allow the shock to mount above them and still be at or lower than the link centerline, and I don't think I have the capability to bend heavy wall tubing. Any more tips there?
You going to air bump the rear?
I am going to stick with poly bumps I have in the rear for now, there is more room back there, and the price is right. However, if I run the rig and the poly bumps are causing too much rebound on bottom out, then I'll add air bumps later.
The numbers look pretty good, I might try to get the roll center a bit higher because you tow with this
Because a higher roll center will make it less likely to lean? The roll center matches the front almost right now. How does that effect handling, is it better to have equal roll centers, the front higher, the rear higher, irrelavent?
Also, what do you think about the vertical seperation of the link mounts at the frame? I don't have much right now, but does that really matter if the numbers are doing what I want them too? I don't think so, but sometimes you can't think of reasons why something matters on your own.
The separation at the frame is fine. I have built suspensions that have closer mounting points than yours, the numbers were fine and the suspensions worked exactly how I wanted them too.
By the way, BOTH of my front FOA coilovers are seaping oil out of the the tops or reserviors right now, not big leaks, probably would take months to leak all the oil out. But they probably only have 400 miles on them, if that, including only ~5 hours of mild wheeling. I think I might fix the leaks and sell them, not happy with them, but the air bumps seem great. I am looking at upgrading to Sway-a-ways. They seem to have close enough length dimensions I can just swap them out. I just don't know about the mounting bolt and width yet. The Fox and Kings all seem to have longer lengths for the same travel, which would mean modifications. All of them seem to be the same price.
Anybody else have experience with the different shock brands that would be relavent for me? I don't think coilovers should be seaping oil all the time, they are too expensive to not work perfectly.
Does anyone know if the sway aways have a 1/2" bolt x 1.5" mounting width?

As far as the lower arms go I don't think its very hard to build them strong enough to support the weight of the truck. I tend to go way overkill on lower arms anyway. The weak spot becomes the mounting positions. Those have to be beefed up compared to mounting just on the axle tube.
Yeah, I agree, the week spots are the mounting points anyway. I have done some yeild strength calculations on the metal, and shear stength calcs on the different bolt sizes, even a little FEA in there to confirm, and if you only use 9/16" bolts, using 1/4" plate to make the brackets, the 9/16" bolt in double shear is much stronger than the two 1/4" thick mounting tabs around the bolt holes. 5/8" and 3/4" bolts just make the difference much more. The weak point always seems to be the brackets, excpet for bending the link, that could definitely happen easier if a lot of weight was put right in the center of the link.
I'll look into a little more and see if there is room behind the tanks, but if I go that route I will probably step up to the 3" ballistic joints for the lower arms, because now they will be in bending too, and also, the larger joints should last longer with the extra bushing material to spread the load. I could possibly use a 10" coilover 1/3 of the way up the link, and get 15" of travel, if it will still fit behind the tanks and outside the frame. I may have to spread the links out more at the frame end and increase the roll axis a small amount though. I'll have to think about different lower arms and consider that.
You might want to call FOA I know at least 5 guys running their coilovers and no leakage problems so far.
I'll call them after it's apart, but this isn't the first time this has happened, and before it wasn't leaking from the same spot. They always stand behind it and take care of me, but I am getting kind of tired of it yanking the shocks off already.
As far as the roll centers go, I tend to use the whole theory that both suspensions should work very similar to each other. It has served me well in the past. I know I said you might want to shoot for a higher roll center but after looking at it I would say you are just fine.
The only reason I said higher was I remember you said you tow with this. Then I looked back at the pics, its a small boat so I don't really think this needs to have a ton of consideration. If you get enough weight on the back end for it to become an issue you will probably be squatting the rear enough it will be the least of your worries
That boat only has about 150 lbs tongue weight, it isn't much. And I think I might of killed any extended towing capability with this latest converter. It's looser than I expected, it should be a blast offroad, but definitely slips more than I thought it would just driving around. I have other 10" converters that seem tigher, but that is also in a lighter vehicle with less power. I can hold the brakes and bring the engine to 2500 RPM before it will start to push through the brakes, looser than I expected. I know I am not bothering to take it back out anytime soon, I can live with it.
Now get to building!
I so want to do pretty much what you have done (suspension wise) to my Jimmy, still full bodied but with a killer suspension. I will probably just do coils in the rear but hopefully coilovers in the front.
What are you waiting for?



Looking forward to your review of this FI system and maybe a video. 



