The driveshaft turned into one of those, "if I'm going to be doing this I might as well do this too."
The new carrier bearing crossmember required me to modify the exhaust. While doing that, I wanted to see if I could quiet the exhaust some, I know I'm getting old. I added 3ft after the muffler and it made a huge difference. I took this picture to show how I use a combination of old and new pipe welded together. I call it Frankenstein exhaust.
I want to redo the exhaust completely but I was already pushing my luck with projects. That means I do have a couple spots with exhaust clamps. I tried using "guillotine" style clamps but they have a weakness:
Where I circled the piece is splitting apart.
I fixed it by welding it together.
I have one spot I have to use that style, but I really like this one better.
Adding 3ft to the tailpipe definitely quieted the exhaust so I'm happy with those results. Down the road I'm going to swap out the 2 exhaust clamps for bolt together flanges. Full length exhaust in a long bed crew cab requires places to break it apart.
The other work I did was in the interior. The catalyst was modifying the floor for the driveline brake. First I figured since I was removing the seat frame I would add some additional legs. I was just using the 4 anchor points for the factory bench. When 2 adults rode in the front seats there was a creaking noise.
You can also see another thing I decided to add, carpet. Trying to tame the beast a little. The floor boards near the transmission tunnel get so hot the passenger have to move their feet to the side by the door. I also added some insulation/heat shield to the underside of the tunnel. Very curious to see/feel the difference.
Also added the piece projecting out towards the motor you can see in the photo below the steering wheel. The square tube is for mounting the tcase shifter.
Here it is all put together with the tcase shifter mounted. Because the cable exits towards the engine, the shift pattern is backwards from factory.
I also installed new seat belts from Wesco. The factory best were getting glitchy, especially the rear belts. There were times my youngest son couldn't get his belt to function properly. You can order the belts in quite a few different colors. My wife's favorite color is purple I ordered her belt in purple to match the piping on her seat. You can also see in the picture I finally installed more of the interior trim.
The belt retracting mechanism is completely different than factory.
I like it because it is much more compact. By the way you can see my belt is "electric" blue. Kinda fun to be able to customize seat belt colors. Still haven't gotten used to how much smoother the buckle engages now.
Finished off the weekend greasing all the joints and checking fluids. Just need to load a crap-ton of stuff in the bed and we'll be ready to go to Blazer Bash.