CK5
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'89 R3500 Crew Cab 2wd to 4wd conversion & beyond

Started out with 2wd TBI350 with SM465 to current 4wd with 454, 700r4, NP241
Well, I'm still having the engine squeaking noise. I pulled all the rockers off, pulled the studs, cleaned the threads, re-installed with blue loctite, torqued to 52ft-lbs (recommended 50-55), and reset the valve lash using EOIC and 1/2 turn past no play.

I ran the engine and the squeaking started again after idling for a short while. I turned off and restarted to get a video. A short way into the video, you'd see me walk over and pick up the camera. Just before that you will hear the squeak come in just a little bit. After I pick the camera up, I blip the throttle a bit and then you'll hear the squeak come in earnest.


This is the noise we were getting before I re-torqued the rocker studs. In this video were were rolling the engine over with a ratchet.


I can still get that same noise now. It seems to come from both sides of the engine. Last weekend I had pulled a valve cover off and using a stethoscope, narrowed the noise down to the rocker. We were also able to pin it to (2) specific rockers on that side; #4 exhaust and #6 intake. We did see a loose stud, but when I reset them all, the rest all seemed fine. Nothing jumped out at me as being an issue when I took all of the rocker arms and studs off. I even looked to see if any of the valve stem seals had popped off or something. The ends I could see of the pushrods looked good, but I didn't pull them to check both ends.

At this point I seems like it's either got to be a bad lifter(s) or somehow a sticking valve(s).

The only other thing would be bad roller tips on some of the rockers. I rolled a couple of them in my fingers. The rollers would move side to side some and I could feel a little "bumpiness" when they rolled, but I figure they normally only pivot in place and not roll all the way around and I don't have a frame of reference for how they should feel. I just don't know if they move enough to squeak like that.

Things that are new:
  • Cam
  • Rocker studs
  • Rocker arms
  • Valve springs, retainers, and keepers
  • Valve seals
I did cheap out and not replace the lifters. Also didn't do anything with the valves themselves for that matter.
Cletus had a lifter squeak…. :(
 
Man it would nice if it was just a belt related issue. Don't know if I could be that lucky.
 
Don't just tear it apart, find the source of the squeak while you can still hear it. Eliminating the belt temporarily is a good first check.

Were any of the other rocker studs loose?

You sure it isn't an exhaust leak?

How is the oiling to the top end?
 
Don't just tear it apart, find the source of the squeak while you can still hear it. Eliminating the belt temporarily is a good first check.

Were any of the other rocker studs loose?

You sure it isn't an exhaust leak?

How is the oiling to the top end?
Checking the belt is an easy test to try.

Only the rocker stud we observed moving was loose. However when I removed the others about half of them needed less than 40 ft-lbs to break loose. The others needed almost 50. They should have been torqued to 45 ft-lbs.

I was paying close attention to the tips of the valves to make sure the rollers weren't riding on the retainers or keepers. Doing so I observed a good bit of oil was accumulated where the rocker roller is riding so I took that as a good sign they're getting oiled good. In general the rollers were oil coated.

I don't think it was an exhaust leak. I need one of them smoke machines.

I don't remember if I've noted previously that the noise you hear in the video below will sometimes continue after I stop rotating the engine.


Matter of fact I remember hearing that popping noise like the video after the first time I started the engine and shut it off. I chalked it up to heat dissipation. But it also hasn't done that every time of shut the engine off.

Tomorrow I was thinking about backing the rocker adjusters off 1/4 turn to see if that makes any difference.
 
Is the engine slowly turning over from compression still, or is that sound just compression leaking out somewhere?

Previosuly I thought it was loose rocker studs moving on you, but since that problem is solved does that noise still exist?

Also, it's quite normal for the removal torque to be less than the installation torque. Intuition says static friction would be higher than kinetic friction...however, think of the threads like a ramp or a hill, it's easier to move it downhill than up hill.
 
Yeah I had kinda decided the removal torque wasn't really telling me much useful.

I am getting the same noise after re-torquing all of the studs. The engine isn't rolling because I'm still holding the ratchet when it happens.

When we filmed the popping noise video above, the engine was still relatively warm from being run at full temperature for a few minutes until the noise started the first time. When I started on retightened the rocker studs 2 days later, the noise was gone. I will see if it's the same story tomorrow but it seems to require some heat in the engine to happen.

As I mentioned I heard that popping noise a few times after shutting of the engine from the beginning, although not every time. The squeaking noise while the engine is running came later. I ran the engine a few times including testing static timing up to 5000 rpm without it squeaking. Probably the biggest change when the squeaking started was running the engine up to operating temperature opening the thermostat. Even then it didn't start right away but after I ran the engine rpm up a couple times while we were messing with setting the idle speed/IAC %.
 
Maybe I'm wrong, or late to the party here, but the squeak sounds way too loud to be coming from inside to me. I'd say belt, or accessory pulley. Easy way to test that is squirt a little wd40 or equivelant on each pulley, and/or the belt. Not a solution, but easy way to see if there is a change.
 
Maybe I'm wrong, or late to the party here, but the squeak sounds way too loud to be coming from inside to me. I'd say belt, or accessory pulley. Easy way to test that is squirt a little wd40 or equivelant on each pulley, and/or the belt. Not a solution, but easy way to see if there is a change.
That would probably work if it was the belt itself, but not one of the pulleys or bearings. I say just remove it.

I also think he should try the stethescope or a broom handle again. You can narrow the noise down pretty easy to where it is coming from.
 
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I will give the belt a shot, but I think you guys just don't like the green color! :rotfl:

I did notice when I filmed it running last time the mic on my phone picks up the squeak noise really well. I heard it person and I was surprised how loud it sounded on the playback.
 
Today's update. I started out by pulling the belt off and running the engine. There was no squeak. I didn't run it very long because I haven't setup the digital dash with the Terminator so I don't know how hot it's getting.

Then I thought the best test would be to run with the belt until it squeaks, then pull the belt off to see if the noise continues. I ended up running the engine for the longest yet. It got up to temperature for the fan to come on.

It probably squeaked 3 times. It was fainter than previously and if I revved the engine it would go away. If I was sitting in the cab, I don't think I would have heard it. The squeak always went away, and didn't keep up like before.

I didn't pull the belt off again because by that time the engine was so warm I didn't want to run it without the coolant circulating. I should have another belt I could test to see if anything different happens.

After I shut it off, I rotated the engine by ratchet. I could get that popping noise in one spot in the rotation and it was only on the passenger side. It did not keep popping when I stopped rotating the engine this time either. It still seems to be coming from the valve cover area.

It's kinda bitter sweet. The problem seems to be going away, but I don't really know why. Is it the belt or a pulley? Is it a lifter(s)?
 
When in doubt throttle out?

Except I don’t think it will help much in this case. I wish I could hear it in person.
 
Sometimes I believe it's just that particular belt that squeaks. Not a particular brand.
I worked on one that must have gotten oil or grease on it. Brake clean would help it temporarily. Ended up replacing the belt and cleaning the pullies more when it was off.
 
I have always wanted to try the green belts, I thought they grab better?
They seem to in my experience. I put them on a good portion of the trucks at work. However, they definitely are more audible at times. If they slip, it's a loud bark when compared to other replacement belts.
 
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