Got some work done today. Not as much as I'd liked, but some. I'm getting hung up waiting for the EZ Inch blocks from DIY4x. I thought they'd be here today, but maybe tomorrow. I was wanting to get my spring packs assembled so I can start the swap tomorrow....

Oh well.
Here's my 14BFF. As you can see, the cover is getting awfully chewed up. I'd like to get a cover that's a bit more stout, but that's down the road. I decided to shave the bottom of the housing a bit to help the axle slide over rocks.
Build-1 by
colbyjstephens, on Flickr
Here's how the lip of a 14BFF looks stock:
Build-6 by
colbyjstephens, on Flickr
Here's the minor shave I did to mine:
Build-7 by
colbyjstephens, on Flickr
You can see that it's an improvement, but I didn't go very extreme. This really only gained me about 1/4" to 1/2" inch of clearance, but the smoothing out of the lip should help significantly. I haven't had much of a problem getting hung up on the 14 bolt in the past, but if I find that I do begin to have such a problem here in the Nevada rocks, I may go a little more extreme. One reason I didn't cut more is that because I don't have a strong after market cover, I didn't want the bolt head to have much chance of coming into contact with rocks. In the future, I'd like to run a countersunk bolt in an HD cover, at which point I'll likely shave more of the bottom of the axle off.
Here's the WFO Steering components. I painted them today a sort of metallic silver. This is bare steel, though.
Build-2 by
colbyjstephens, on Flickr
They provide replacement bolts for the driver's side cap, pictured above, but I felt that the stock studs would be stronger than the supplied bolts. For the passenger side, pictured below, they provide new studs and nuts.
Build-3 by
colbyjstephens, on Flickr
I sealed up the covers on the axles today. Before doing that I photographed the 5.13 gears that "onetonbb74" installed for me. 14 bolt with 6 thousandths of backlash:
Build-5 by
colbyjstephens, on Flickr
Dana 60, backlash of 5 thousandths:
Build-9 by
colbyjstephens, on Flickr
The Dana 60 I was a bit concerned about because I wonder if there should be washers between the bolts and the back of the carrier?
Build-10 by
colbyjstephens, on Flickr
Can someone confirm? No biggie to go back and fix if need be, particularly since there's no gear oil in there yet. There are washers on my 14BFF.
EDIT: Dean confirmed for me that the Dana 60 does NOT use washers. figured I'd leave that info here for anyone who might search for it in the future.
Also put the tires in front of the truck to see what kind of trimming I'm looking at. With the relocation of the axle, the trimming shouldn't be too aggressive. This is a slight estimation of the location centerline of the axle tube.
Build-12 by
colbyjstephens, on Flickr
Still have some more parts I can paint today, so I'll do that and probably post a pic... Kind of boring stuff, but posting the pic keeps me motivated.

I'm not real excited about the silver color I chose, and it certainly makes the "patina" on the axles look like crap.

Oh well. Actually, I think the color will look real nice for steering parts, it just clashes with the axle.
EDIT: Just looked at the tracking info on the rotors for the front axle and they should arrive today, which will be great. I can then finish prepping the front axle for install, which gives me plenty to do while I wait for the EZ Inch blocks to arrive (tomorrow?).
EDIT 2: DAMN! FedEX says they came by my place at 4:24 P.M. today. I was home at that time. No knock, no shipping slip left on the door. Friggin liars. Sucker probably just didn't want to haul that 60 LB box up 3 flights of stairs. Grrrrr. We'll see if it arrives tomorrow.
