There was a guy who did this exact install on his 1008/1028 a while ago over on
www.SteelSoldiers.com . Are you a member there?
No, but if you have a link that would be great.
Frankly...for all the cost and work he went through I'd put a NV4500 in and row my own gears. However since you have a 4L80E already you're ahead in that regards.
I saw where they did that in 4W&OR. It looked like a great set-up. More work than I wanted though. Finding an NV4500 in good shape is tough. Plus you need the pedals, the clutch, adapter, and what ever else (starter mod IIRC). I remember reading the article and thinking that it was more work than I wanted. All I really want is OD and the 4L80E just seems like the ticket. I'd like to talk to someone who has used a manual valve body and get some input on that as well. Sounds like a mix of driving a standard and an auto which is fine with me. This is one of the reasons the floor shifter option came up.
Frankly I'd get a built to the hilt 700R4 setup for towing and high power setups with all the latest doo dads and go from there. Years ago my dad toasted the one in our '92 Blazer K1500 and had a local trans shop beef the heck out of it. That truck towed a 28' travel trailer all over the midwest for another two years before he sold it to me. Trans was fine.
Seems like that would cost the same or more as the 4L80E and I need a 32 spline rear output shaft for the tcase.
I put 38's on and cut to fit to overcome the gears. Basically it's now like having 31" tall tires and 3.73 gears. Still gets up and goes nicely but can actually do 65mph. OD would be nice but I'm not terribly worried about it now. Doesn't sound like the engine is coming through the firewall anymore.
How's that flex
? 38s probably would negate any mileage gains and towing power. Not that mileage is a high priority issue but if the 4L80E will pay for itself with mileage, so be it. I did see some pics of your truck and thought it was pretty cool to stuff 38s with no lift. That is one of the things I like about these trucks. Pretty easy to get up to a 39.5" tire. Yours is the first one I've seen with that size tire and no lift. Props