Ok, tore into it. Good and bad.
Transfer case, and associated speed sensor, look physically good. This means that the pump rub problem didn't eat my transfer case.
Ordered speed sensors, can get to them all easily, and will see if that fixes it. Given that it won't go into gear at a stop, i'm thinking the input speed sensor is bad, but i'm replacing all after seeing how badly a malfunction screws the truck up.
Onto the bad. Move the truck into the garage, and notice the drivers rear wheel is crooked. Not good.
A couple weeks ago, i had rear axle seals leaking, and fixed them without incident. Passenger side felt a bit tight when it went back together, but I checked hub temps with a temp gun over the first few hundred miles, and all seemed fine.
Lift up rear, wheel is obviously wobbling. Go to take off shaft, and its broken at the flange, with tons of wear on the shaft from the end of the spindle. Whats left of the shaft won't even come out of the housing, the spindle is so messed up. End of spindle is super egged out = need new axle. Got the nut off, but couldn't pull the bearings. Based on the damage, i'm guessing the bearings weren't seated properly, and loosened up. Adjuster nut and lock were still in tact.
For those keeping score, this is very similar to what i did to my 91 on a wheel bearing job. WTF.
I've got a line on another axle from the guy that built the truck, but need to find it a ride up here. Thinking i'll probably take the donor axle to a shop for a full pro rebuild, as i can't have my truck down like this again, and not sure i trust myself doing it again.
Of course i'm fighting some issues with the 91 too right now, so i'm truckless.
Bad weekend for the truck. And having it down screws up my weekend plans for a bit.