Update time:
Ordered everything for the gears and got those installed. That was more of a hassle than it should have been.
My cousin was the one who bought the 1ton axles and put them in. He told me they had 4.10's, so that's what I ordered gears for (thick gears). Turns out I had 4.56 gears which requires a differn't carrier in the rear. I didn't realize that my old gears were 4.10's till I tried putting the 5.13's in and they didn't fit. Dug through my stash of parts and found the correct carrier, was a gov-loc so I pulled it appart and welded it up. While the hubs were off I replaced the seals since I had a leaker.
What it looks like when you try sticking thick gears on the wrong carrier into the housing.
Huge differance between the 5.13 gears on the 4.56 carrier vs. the 4.10's on their carrier.
I lucked out on the gear situation with the front axle though. As far as I know, 5.13 thick gears aren't avalible for a D60, so a 4.56 carrier is needed. I was originally planning on getting a locker when I picked up the gears used, for now it'll stay open.
Finally got my pistons back from the machine shop. A few of the bolts were loose, so new Arp's went in along with getting the big ends resized.
A while back I cleaned and prepped the block. Wire wheeled the outside, chased all the holes, hosed it off and shot some light oil on it to keep it from rusting.
Once all the parts were back home I started assembly. Dropped the crank in and checked clearances with some Plastigauge. Mains came in at .0025 and rods at .0020. Pulled crank back out to lube it up and put the rear main seal in. I also put the cam in at this time. I like to do that before the rods go in, easier to see where it's at going through the bearings.
Sprialed the rings onto pistons and started sending them home.
After that I put the timing set on, oil pump and pan on.
Called it a night after that. Next day I masked it up and sprayed some color. Thought I had a picture of that process but I don't. In this one I had the studs in already. Studs went in with sealer on their threads.
Put the heads on next.
That's about as far as I got. Still need to put guide plates and rocker studs in. Then measure for pushrods. Once I do that I can probably drop it down into the truck.
Parting shot.
