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Heart transplant time

MaxPF

1/2 ton status
Joined
Apr 13, 2006
Posts
2,208
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1
Location
Chandler, Arizona
As you all undoubtedly know I am slowly building the 6.x diesel from hell. My intent was to have it in place before my truck came due for emissions, since making the 350 gasser emissions-passable again would cost some $$$ which I don't want to spend on an engine slated for retirement.

Well, emissions time is upon me, and the Super 6.x is still months away from completion. However, fate has smiled upon me. My roommate, Jason4x4, bought a 1 ton chassis cab for cheap for the D60 front. However, this particular truck also happens to have a 165HP 6.2, TH400, and NP205, and it appears the entire truck has less than 50k original miles :eek1:.

It didn't run... some troubleshooting found the problem: mice had eaten a 2 inch section of the fuel line between the firewall filter and the IP. After replacement of the line, purging of air from the injector lines, and some cranking, she fired up. She smoked a bit, but it cleared up in a couple seconds and there she purred. We shut it off, and it restarted immediately and easily, despite the junk non-28MT starter. We let it idle for a while, and it didn't blow water everywhere or otherwise seem broken...

So, after a bit of wheeling and dealing it is now mine. Basically, I traded this:
DSCF2415-r.JPG


for this:
DSCF2416-r.JPG


The first pic is the TBI 350 that we just yanked out of my truck. The above pic is the donor 6.2.

Here's some more pics, including the IP valley full of mouse turds and fir :rolleyes:

DSCF2417-r.JPG


DSCF2418-r.JPG


DSCF2422-r.JPG


DSCF2424-r.JPG


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DSCF2426-r.JPG


So, the plan is to finish swapping this motor in and get it running. I will mostly just re-use my gasser exhaust. Soem minor plumbing and a few trivial fuel system changes should get it going. I will need to change the governor in my 4L60 to get the shift points in the proper location.

Once done, I can take it to the emissions ref station and have it officially titled as a diesel. Then, when my project motor is complete it will be a simple matter to pluck this motor out and plug that one in. The only thing I will have to change at that point is the exhaust, which is really no big deal.

So, in short, I will officially be driving a diesel Blazer here in a week or two. Tomorrow morning I hope to get the donor cleaned up and the harmonic balancer changed (it looks a bit questionable, and I have a new one just sitting around :D). Then I can drop it in in the afternoon.

I also got the big diesel radiator, and I have the hydroboost I got with my other motor, so there isn't much I have to buy.

Wish me luck!
 
Nice! Hopefully your swap goes easier than mine did, and I most certainly hope your engine lasts a bit longer :P

Oh well, failed = parted 86 = souped up and finished 80 after 4 - 5 years of fiddling...
 
Well, she's off life support now. The diesel is in place, with the motor mounts, bellhousing, and TC all snugged up. Now for all the little crap that takes a bunch of time :D
 
Thanks for posting all the pics. I've wondered how mine is supposed to look with all the accessories on it.
 
Thanks for posting all the pics. I've wondered how mine is supposed to look with all the accessories on it.
I wouldn't call rat turds accessories...

I am working on getting the tbi harness separated from the truck, got the engine bay done, need to finish the interior.

Also put the diesel fuel gauge and oil gauge in for him while I had it apart.
 
I wouldn't call rat turds accessories...

I am working on getting the tbi harness separated from the truck, got the engine bay done, need to finish the interior.

Also put the diesel fuel gauge and oil gauge in for him while I had it apart.

My roommate's a real pal. I go to work, and when I get home the harness is out and the dash is completely torn apart :doah: He hands me a wad of wires and sez: "Here's the stuff you need" :doah::haha:

Thanks, dood :crazy: :D
 
awesome........so Chandler is on the south side of Phoenix I think yes?


I'll have to look you guys up when I go down to visit my mom and brother. she built a place in Peoria.
 
awesome........so Chandler is on the south side of Phoenix I think yes?


I'll have to look you guys up when I go down to visit my mom and brother. she built a place in Peoria.

Southeast of Phoenix, South of Mesa and Tempe. PM me if you're heading this way and I will give you a phone # and directions :D
 
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