So I installed motor to frame and a frame to body ground. All the gauges bounce around a little. Fuel, voltage, speed, etc. I noticed that the voltage gauge doesn't seem to bounce around anymore. It holds solid at about 14. So I went to have the charging system tested by more advanced equipment than what have. Alternator passed, bit the battery and starter failed the tests. Very odd. The battery is HUGE and fully charged. 1K CCA. I tested it thoroughly with an old school tester as well as a battery analyzer. The starter is a fairly new $200 high torque gear reduction mini starter.
Thoughts?
Charging system was only working when cold? After that it was running off the battery? Reducing battery enough that it was struggling to start? About a month ago I tested the old battery and it tested bad even though it was only 2 years old. Swapped it out.