I'd love to find a van like that donor..never have seen one with a BBC factory,I know they "listed" them in parts catalogs,never saw one in person though...that thing was set up pretty beefy,with a 4L80E and BBC,and that rear axle...
One question --on your e-brake cables that "bolt on" to the backing plate,there are two metal plates on the cable the bolts go through--my '82 GMC needed new cables last spring to pass inspection,and in my haste to get it apart,I just torched the bolts off--then didn't think to look to see how those plates were arranged--on the other side ,the plates were sandwiched between the backing plate--one outside,one on the inside...I "think" the other side had both plates on the cable on the outside of the backing plate..
Not sure if it matters much,I just put the new cables on in the same manner the old ones were--the side I put one plate inside and one outside,doesn't seem to work as freely as the other one with both plates on the outside..but as long as its working--I'm not taking it back apart again unless I have too...it was not a fun job ,and the new cables ended up being about 1-1/2" too short,had to fudge a hunk of threaded rod onto the intermediate cable and leave it off one of the wire frame guides,in order to get them to work..
Just curious if you ever put the vent cap on the line that comes on factory differentials or did the oil spewing shoot it out?
You mean these? GM/AC Delco part number 25892279. Yep, got those on the axles, trans and 205. They’re cheap for a AC Delco 5 pack. The rear axle should push fluid right through it as they are designed to do. The cap is intended to prevent moisture from going into the axle, not prevent fluid from coming out.
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Well, I guess that I will chime in here.
The rear in the bent72 K5 has 4:56 and Detroit. I swapped the oil to a semi-synthetic after I got it. No problems until I drove it on I-70 at 70 mph. (37" Goodyear tires, 34.5" actual)
After only 35 miles at about 71-72 mph, it burped some going up a hill headed out of Colorado.
Stopped and looked, then slowed down to 68 ish... no more problems. It did it again this year a ways past that after running under 70 mph.
Maybe it just has the Moab burp??
So I am watching....
Yeah, those big block G-van’s aren’t nearly as common as their small block brothers. This one was so nice it was a shame to see it getting cannibalized.
Regarding the early style (84 and earlier) bolt on brake cables, the two metal pieces just bolt to the outside of the backing plate. They flatten out when bolted down.
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You mean these? GM/AC Delco part number 25892279. Yep, got those on the axles, trans and 205. They’re cheap for a AC Delco 5 pack. The rear axle should push fluid right through it as they are designed to do. The cap is intended to prevent moisture from going into the axle, not prevent fluid from coming out.
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Interesting deal with the backing plate groves. My driverside shoe chatters sometimes and I cannot figure out why, maybe my backing plates are groved?
I hear you on the Detroit Locker behavior. I think having a manual trans really accentuates the popping and banging. I plan on going with a True Trac soon enough.

Interesting. Mine rarely makes noise, even with the NV4500. Locker steer is present, and exaggerated by my loose steering column, but I hafta lock up the brakes or work hard in a U-turn to get any popping or banging. A gentle U-turn can be silent, it's simply not an issue.
How can people get such different results from a standard production machined part?![]()
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Campy, remember Larry's got that camper sitting on the back of his. Weight does accentuate the issue. His rig is close to 8,000 pounds rolling down the road when it's on a trip. With the wieght of the camper on the rear axle his won't make a u-turn on pavement without it sounding like it's going to spit a u-joint. The tires won't slip so the action goes upstream. Off road I've watched up have to make a multi-point turn on a moutain switchback when all I had to do was hook the turn in one shot. The SWB K10 is not that much longer than my K5 for him to need to make a multi-point turn other than the Detroit binding up. When I've been in it I've not heard it, but I sure as hell felt lock up and let go on and off the throttle going down the highway. It's obnoxious.

My 72 as well, hard lock up. It was an early, non soft lock series.Fair 'nuff, but Glen (and plenty of other folks) report harsh lockups even with unloaded rigs. It's the wide range of conflicting reports that baffles me.![]()
My stepside is very light over the rear wheels so I'm chirping tires more than popping and banging.Fair 'nuff, but Glen (and plenty of other folks) report harsh lockups even with unloaded rigs. It's the wide range of conflicting reports that baffles me.![]()
My stepside is very light over the rear wheels so I'm chirping tires more than popping and banging.
Don't get me wrong the Detroit is smoother than my Lock Right that I used to have. Initially the Detroit was smooth as butter but as it broke in it seems to have quite a bit of backlash and being on and off the throttle makes it do weird things.
For instance, driving slowly through a parking lot, you press the clutch in to turn and coast into a parking spot. The free wheeling while turning makes the whole truck buck and bang back and forth. The only way to make these slow speed hard turns is to either be on the brakes or gas.
If you can keep pressure on the locker like an auto does then they tend to work much smoother. They still exhibit torque steer but that's easy enough to compensate for.

My stepside is very light over the rear wheels so I'm chirping tires more than popping and banging.
Don't get me wrong the Detroit is smoother than my Lock Right that I used to have. Initially the Detroit was smooth as butter but as it broke in it seems to have quite a bit of backlash and being on and off the throttle makes it do weird things.
