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Know any thing about Polaris 425 Magnum 4x4

Metrodps

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Does any one know any thing about them? It is a 1995 and needs rear tires, battery, front end work and possible wire harness. Guy says it won't charge and that his brother shorted the wiring out.

So I am trying to find a service manual on it too. The price seems right. :whistle:
 
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to be honest there junk that era Polaris will eat you up in repairs
 
PM me and I can answer tons about them we use them at work, unless its like 100.00 I'd walk away........even for a 100.00 i'd really think twice
 
If he is willing to give it to you for about $25, then go for it, but otherwise I would pass on that. Like yellow said, that generation was really not well built, and they are not cheap to fix. With the problems you listed, you would be far better off to keep looking.
 
I have a buddy with a 94 2 stroke that I have rebuilt twice. After the last time I told him to just go ahead and start looking for something else, not worth the hassle.
 
Is it a two stroke ?
:

The 4-strokes are just as bad, The Explorer 400 2-strokes haul ass.........when they run :doah:


Magnums are 4 strokes Belt Drive

Explorers are 2-stroke Beltdrive

Expedition is a 4-stroke with manual 5-speed



We have close to 40 of these quads at work , about 10 of them actually function the rest are broken. we've been slowly replacing them with Hondas And Yamahas
 
Well I will let the cat out. It was free just my time and gas to get. It does run but the battery does not charge. Still out on fixing it.
 
OK update I got a battery and started tearing it apart to get to the wiring. I am going to keep it and here is the targeted look when done with out decals.
$%28KGrHqMOKjsE5UcLF3RlBOhz%28qz,Bg%7E%7E60_1.JPG


I plan to use smooth Durabak in smooth military green and just flat black on racks, rims, handle bars and the roll bar I am adding. It will be like this style.

mv850.jpg


Have some parts coming already.
 
rollbar? Thing looks like it would do more harm than good. I've migrated a couple times from the seat to that area where the bar is, not on purpose.

Watch EBay for the parts you need. You might be able to find a complete wiring kit or someone parting one out that has the wires in good shape. That is, if you need more than a couple legs of wiring.

Quad build thread!!!!
 
rollbar? Thing looks like it would do more harm than good. I've migrated a couple times from the seat to that area where the bar is, not on purpose.

The bar is there to protect the handle bars and controls not the rider
 
keep the controls slightly loose, not sloppy, but tight enough not to move unless you really try. This way they will move on the bars during a roll over, less damage if any that way. The bars are cheap enough to replace, even with some nice 1 1/8 fatbars, and not cost you near what that bar does.

just an idea, do as you wish, but if that bar goes up, there better be a gun turret on the top. :)
 
I see a split chin on that bar. Even at low speeds, I have seenlenty of people go over the front. I would not think it needs to be nearly that high. Just above the bars would work.
 
That will work on a sport quad thats under 400lbs not a Utility bike that weighs nearly a 1000


That is also a Military bike, the Controls need to survive a rollover . or the machine can be rendered useless MILES away from help or repair . its not like you can push it back to the truck and run down to the dealer and get new bars and controls
 
That will work on sport quad thats under 400lbs not a Utility bike that ways nearly a 1000


That is also a Military bike, the Controls need to survive a rollover . or the machine can be rendered useless MILES away from help or repair . its not like you can push it back to the truck and run down to the dealer and get new bars and controls

:haha: true
 
I see a split chin on that bar. Even at low speeds, I have seenlenty of people go over the front. I would not think it needs to be nearly that high. Just above the bars would work.



Yeah it has its drawbacks, Like I said its there for saving the controls.
 
The bar is there to protect the handle bars and controls not the rider

This. It keeps them from getting smashed if it lands funny after airdrop. It has parachute attachment points. Theres also a gun mount for the bar. They are pretty slick machines.
 
I see a split chin on that bar. Even at low speeds, I have seenlenty of people go over the front. I would not think it needs to be nearly that high. Just above the bars would work.

The bar is pretty dumb. I've rolled a lot of ATVs in my life and I don't see how that bar would do anything but get tangled in brush all the time.

But not wearing a full face helmet is almost as dumb. I've broken the jaw on a couple different helmets, one time just from smacking the handlebars. Had a friend lose both front teeth from the handlebars too, another friend got a server concussion and put a dent in the back of his helmet the size of your thumb, he would obviously not have lived without the helmet. And my GPS tells me my average moving speed is consistently 7mph...I'm no speed demon.

Can't say I care for all the speed holes in the plating, although the armor looks intelligently laid out. For my uses, holes like that would just grab muskeg and snow and be an annoyance. My current machine has some lightweight framework that I put on there that supports some 1/2" UHMWPE that runs from the bash plate to the rear swingarm. You can take the claw of a framing hammer and hit the plastic as hard as you can and not do more than a small scuff mark. Probably only weighs 10 lbs and it slides smoothly over all surfaces.

The areas that take the worst beating when I roll are the corners of the rear rack. They're never supported well and there's a lot of leverage on them. My handlebars have never gotten beat up because I carry two 2.5 gal gas cans and an action packer on the front rack. They are about the same height as the handlebars, but don't interfere with my hands when turning, so they spread a lot of the force out when I roll. The weight on the front tires helps a lot to reduce the frequency of rolls too haha.

As for the Polaris, I wouldn't own another if you paid me. The magnetic hubs will engage without warning when the craptastic electronics act up. Going down a hill in 2 wheel and having one hub engage spontaneously is a great way to test the handlebar durability during a rollover. Not to mention how awful CVTs are for technical wheeling where you need off-idle torque. And god forbid you ever drive the thing in 12" of water or more and the belt looses all its friction. Belts belong on snowmachines, gears belong in ATV trannys.

edit: NM, didn't think about airdrop uses. I've done a lot of stuff with ATVs, but parachutes were never involved lol
 
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lol, yeah... I wouldn't even bother putting them on a civilian rig...they serve zero purpose as far as that goes. Maybe for a rollover, sure.
 

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