Man, this is a long thread, and a long time of not having a solution yet. I too, only got to page 3.
Here's my humble opinion: These trucks ran great new/stock.
Heat shielding lines- no.
phenolic spacers- no.
Stock parts, quality stock parts, set to factory specs.
I think it'd be great to email cliff and give him the link to this thread.
There's a couple regulars in this thread. Maybe, if they're lazy like me, make a recap post. Summarize what has happened, what you've done, what your original goal is, and where you sit right now. I know you wanted to lower your idling/slow speed rpms, but why? How much lower than factory? Hard starts? List ALL of your specs. Qjets are more complex, but they should run PERFECT when tuned properly.
Oh, and if you don't have 'em, I suggest getting All three books, the Haynes Qjet book, Cliff's, and Doug Roe's. I don't think I'll be using mine anymore, so you're welcome to them if you'd like.
And I agree with sreidmx, there's so many non-carb related things that could be masquerading as a carb issue.