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Martin, I didn't see a shackle or anything to prevent binding, did you just decide to let the suspension bind a little for an easier build? I was thinking of making one just like yours except installing a sort of slip joint in it like guys do with their home made drive shafts. I could still use round tube since it doesn't have to turn anything.
From this quote I assume your idea of an anti roll bar is some guys hanging out the back window pushing down on the ground with sticks whilst in sticky sidehill situations. This visual made me laugh, thank you.
Not really any good ones. I kind of forgot to take them when I was building it. I'll have to get some when it warms up, and I start working on that Blazer again.
I think 1/8 would be ok. Plenty of guys using .120 wall round tubing for all sorts of crossmembers, trusses, etc. Mine is .250 and seemed overkill when I built it, but it's what I had. I do hang up on mine a lot and plan on replacing it with .120 DOM when I build my new crossmember for the doubler.
I've got a question. How long should the bar be? Length was briefly mentioned but hasn't really been discussed. I've heard "longer is better" and I've also heard that it should be "tuned to the application."
I've got a nice heavy 2x2" .250 wall square tube crossmember mounted 65" away from the rear axle in my suburban. I was planning on just mounting a bar from there. I figure with a truck this heavy and a stock 5.3l turning 37s, it'll be overkill but in this application is that really a bad thing? I also like the idea that it will serve as a bash guard for the driveline to a certain extent.
I think as long as the bar is close to center the shackle length matters less. I have a lot of travel in the rear and used a 4" shackle IIRC and have no issues. Even a big arch spring is limited to the travel available in the spring shackle. I use about 2 inches of slip on my driveshaft so I can assume its not a real big deal.
As far as length. Like everybody else I read to make it as long as possible. I ended up with a lot of anti-squat in my design. Chris at ORD said the length had less to do with that than the angle the bars are set up at. I opted to make my shackle above the crossmember and ended up with a fairly steep angle.