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Removing exterior Handles on 91 Suburban need tips

tch777

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Jan 15, 2003
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Colorado Springs, CO
Okay have the sub stripped down and ready for go for paint.
But I want to take the outside door handles off.
I can get them un bolted but I can't get the damm linkage off inside the door.
Hayes says stick a long thin screw driver down inside the door from the glass slot and pop it off but that would be like a 2 foot screw driver.
Has anyone successfully taken their handles off? If so how did you do it without wrecking anything?

Thanks

Tim
 
You have to take the interior door panel off and reach inside and bend your hand in the most un-natural way to get the clip off of the rod that extends down to the latch mechanism.
 
[ QUOTE ]
You have to take the interior door panel off and reach inside and bend your hand in the most un-natural way to get the clip off of the rod that extends down to the latch mechanism.



[/ QUOTE ]
What he said. I also had to use some not so nice words /forums/images/graemlins/whistling.gif
 
I had tried to replace a few of those handles--on every one so far the little plastic thing that holds the rod on broke off--I ended up getting both the door latch lock mechanism and the external door handle from the dealer,cost about 40 bucks for both,they had several in stock--guess they go through a lot of them.It wasnt much fun putting them in--and when I was done my hands and arms looked like I dragged them through a pile of briars,cut and bloody--I'd hate to be the guy to install them after a nice paint job,and try to do it without scratching anything! /forums/images/graemlins/doah.gif
 
Well both me and my wife tried to get in there to pop the clip off but no luck. So I drilled a 1/2 inch hole in the door right near the rod clip, used a small screwdriver to pry down the clip and then popped the rod out of the bracket. Took 10 minutes a door with removing the interior trim to remove the outer handle.

Tim
 
Sounds like the plan!--too bad GM's engineers couldnt have thought about putting a hole there factory,so you could actually fix it without causing more damage than you started with.I'm going to use your trick next time I have to change one--that is,if the customer doesnt mind me drilling a hole in his door--or isnt looking! /forums/images/graemlins/whistling.gif
maybe thats why they dont let you watch at the dealership while they work on your vehicle(they blame it on insurance regulations--but we know better!) /forums/images/graemlins/thinking.gif
 

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