I did similar salvage when I was building my bed and redoing the crossmembers.What do you do when you need a length of 1.5” tube longer than the scrap pile is offering and don’t want to spend any money to buy more tube?
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I confess I already have two full lengths of 2” tube on the shelf that are reserved for use as the future front bull bar. Not wanting to waste money or steel, it just made plain sense to scavenge this long length of 1.5” from the V1.0 bull bar and go ahead and build the V2.0 while I’m in the revising mood.
Andy
In my experience, skip the Harbor Freight flappies...Half the bumper is cleaned. Second half tomorrow. I’m going through flap discs at lightning speed.
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In my experience, skip the Harbor Freight flappies...
Well worth the $ to grab some that cost a little more...
Others here turned me on to the Benchmark extra thick flap discs, and they seem to be working well.
I got some of the better ones from home depot and I am getting a set on sale from harbor freight and see for the money if they are worth it.In my experience, skip the Harbor Freight flappies...
Well worth the $ to grab some that cost a little more...

And if he does move it forward he will need more defanging in the frontHaha, you're going to need more room....
Good chance you'll need more clearance here.
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Especially if your axle isn't already moved forward.
Also trueAnd if he does move it forward he will need more defanging in the front
I remember also that on these squares, anything more than a 38" will lose some turning range because the tire will hit the frame before full lock.I noticed my inner fender has done more self clearancing; I'll grab some pictures later that will hopefully help @AugustDiesel