I was going to bounce this question off
@Bent77 first, but since there's activity here I'll post it.
I've melted plugs in this engine numerous times, when we went to DTD I thought we had it figured out finally, but we didn't.
The previous 2 runs before DTD went as follows:
300hp shot, #9 plugs, instant shutdown after 6 seconds of run time, melted #7 AND #8 plugs.
350hp shot, #10 plugs, 10% extra fuel and -1° of timing on #7 and 8, instant shutdown after 6 seconds of run time, obliterated #8 plug and damage the valve and head.
We pulled the head and replaced the valve, but I didn't do anything about this:
5 runs at DTD, nitrous shut off after about .5 seconds on one run due to a lean safety, but all 4 other runs destroyed #8 no matter how much fuel I added or timing I pulled.
I'm thinking that exposed part of the plug made it get so hot that the cylinder started to diesel, which is a much more violent combustion than a regular ignition via the plug. It's obvious that the cylinder kept running after the plug was gone based on the damage to the valve and how it felt on track, so that makes sense to me.
The truck makes 505RWHP NA, add a 300hp shot of nitrous and I'm close to 1000hp at the crank. The exposed plug is apparently fine at lower power levels, but nitrous is a much hotter faster burn (which is why you have to pull timing).
I'm just brain storming, but that's my current theory since the injectors and fuel rail seem to be fine.
I don't understand the physics of what's going on inside the combustion chamber, but something was causing it to behave differently at DTD than the last time I had it at Firebird. The exposed plug is the only thing I can think of that's different.