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TheCaptain's (Re)Build Thread

TheCaptain

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Middletown, PA
Well - let me start by saying hello. I've been lurking here for awhile, but I've never posted before.

I recently picked up a 1974 K5 Blazer that I am planning on bringing back to it's former glory (and then some). It's likely seen at least a little hard living in the past, but the fundamental structure of the truck seems solid.

Here are the details on the truck as I got it:
4x4 (NP205)
350 V8, Edelbrock Intake and 700 cfm carb, long tube headers and dual exhaust with flowmasters.
3.73 gears, factory locking differential on the rear. (12 bolt rear, Dana 44 front.)
33"x12.5" tires, and a pretty beat looking 6"-ish lift. Currently spring over axles.

Here are the current issues that I have picked out so far.
1.) There was a frame crack near the power steering box. It's been fixed and looks like it was competently done. (Translation: The fix has held up.) I know this is a very common issue. The current fix is just a well placed weld though - no braces were added.

2.) I suspect there is a little cracking near the bump stop/motor mount area behind the steering box. It doesn't look very bad though, but it's just another issue that will need to be addressed.

3.) There is another old fix over the rear passenger shock mount area on the frame. Again - it's held up, but I think the weld could have been done better.

4.) Some minor rust, but I haven't found a single place on the truck that is rusted through. I am not sure if I want to do anything major about the floor pans, etc. There is no way I am going to go through them...but I sure do like thick metal. I think I can see some spot welds in the floor that must go down to the rocker box below too - a few of those spot welds aren't really attached anymore...that has to be addressed. The rockers are surprisingly pretty solid. The frame is almost perfectly rust free.

The previous owner claims to have found better front fenders, and doors, and replaced some sheet metal over the rear fenders. It all looks to be pretty solid stuff. The doors are in pretty good shape inside and out. The passenger door barely has a speck of rust on it, inside or out.

5.) The previous owner never saw fit to re-install the front drive shaft.

6.) The front crossmember looks like it took a hit sometime in the past. There is a little extra curve on the lip of it.

7.) The paint is beat, and pretty much every gasket, seal, and bumper on the body has seen the end of it's life. The interior is mostly beat too, although the rear seat is in surprisingly good shape.

And now for the fun stuff...

I am planning on having it taken off the frame and getting everything fixed the right way. I am going to need some guidance on some things though...so I am hoping some of the K5 gurus here will help out the new guy. :bow:

I have to run for now, but I wanted to at least get an initial post up here and introduce myself. I'll be posting more soon...there will be pictures and plenty of questions.

I am looking forward to finding out how much of a mess I've gotten myself into! :smirk:

Jeremy
 
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TheCaptain said:
I am planning on having it taken off the frame and getting everything fixed the right way.


So much more rewarding to do it yourself!
GOOD LUCK!!
 
Well...here she is as I got her. (Assuming this image attachment works...if anyone is interested and can't see it, I'll post the images up somewhere and link to them.)

It looks pretty good from 10 feet away, but when you get close, you'll find that the paintjob is really shot. The previous owner did a bad do-it-yourself job on it a number of years ago. It's waaay to thick in places and there are runners in others. It's actually cracked through pretty badly at a few spots, which is letting a little surface rust start underneath it.

The tires are pretty much shot, but the wheels are literally like new. Pretty much anything that is rubber on the truck needs to be replaced, except for the door seals. Those must have been replaced when the previous owner dug up a newer set of rust-free doors for it. The body mounts are in pretty sorry shape too.

I've got my work cut out for me to get this one to where I want it to be...but it'll get there. Here are the plans so far:

Since I am going to have to pretty much take it apart anyways, I am probably going to have the underbody and inside of the body tub shot with Line-X. That will come after the primer and paint though...and maybe a bit of bodywork. I am going to end up replacing most if not all of the seals, gaskets and bumpers on the body.

The frame is in pretty good shape (nearly rust free...I'll share pictures of it later), but there are a few things that need some attention. I've got an expert or two I am going to consult on that one.

I'm looking at some new Alcan lift springs for it. (The rear springs on it right now are really shot...the rear is lifted with blocks.) Alcan seems to have a good rep and they've been really good about answering my questions. I will probably get those ordered this week. The suspension is going to get poly bushings all around too.

I've already got a new painless wiring harness for it. The current wiring looks pretty rough and has been spliced every which way I can imagine.

I have a long list of mechanical upgrades in mind...but almost as many questions as I have ideas. I am hoping the guru's here will help me out in that department.

74_Blazer_Original.jpg
 
Welcome to the site! Looks like a good start. I have a stock '73 Chevy Blazer so if you ever need pics of what anything looked like from the factory just let me know. Was that Blazer on eBay? It looks familiar...
 
Hey Craig,

Yes...I got this one on Ebay. I actually remember reading your story on here awhile back - I had the same problems finding one that wasn't rusted all to hell around here! To make a long story short - I decided to make an adventure out of it and go get one from California instead.

I've seen pictures of your '73 on here before - that is an impressive find. I might take you up on that offer for pictures or information sometime.

Thanks for the welcomes,

Jeremy
 
No problem. I was prepared to travel to out west towards Arizona or California to get a rust-free one too but then this '73 fell from heaven into my lap back in December. Whew! If I hadn't found that Blazer I was planning a major '73-'75 Blazer hunt for the better part of this summer.

How hard was to get one from Cali? How did you get it back here? Did you go out to get it or have it shipped? I priced shipping from there to here (Ohio) and prices ranged from about $1000 to $1500 roughly. But if I flew out and drove one back I wasn't sure if I could chance the price of gas and the possibility of a major breakdown.:doah:
 
Hey Craig,

It wasn't hard to get it from Cali - so many people source old cars from out West that it's almost routine. Jumping through all of the hoops for the title transfer was about the hardest part...and even that was pretty simple.

I had it brought over here by truck - I didn't trust driving an old Ebay vehicle across the country either, and the gas bill for that would have been murder anyways. It's probably best that I did that...the steering is a little playful at highway speeds right now, and the fuel guage doesn't work. That could have been a fun. :doah:

As for what the trucking bill was - the price range you just threw out was almost exactly what the range was on the quotes I got. (Although some were really high, depending on the company, etc.) I actually ended up scoring a deal on getting an enclosed transport to take it though, so mine came in on the higher side...but when it got there, there were no worries. (It was funny when it showed up though: The other cars on the truck were a Bentley, a Lamborghini, and two Mercedes...and my beat up old Blazer. I laughed...very, very hard.) Part of the reason that I went with that shipper was that they worked fast though - it literally showed up in about 4 days after pickup.

I shipped it with JPLogistics...they were pretty decent with me about answering questions and getting back to me. Ebay pushes you to go with DAS - I did NOT have a good experience trying to work with them. I asked them for a quote two different times and the prices varied pretty widely. In the end, I got it shipped with JPLogistics in an enclosed truck for about the same as DAS wanted for an open carrier. I don't think I am the only one who had that experience - there are alot of reviews about them out there. Check them out if you are curious.

Anyways - that is the short version of the story of how I got the truck.
 
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Hello all,

As promised...here is a picture of the clean underside of the truck...that has alot to do with why I went for this one. The underside and frame are really clean. There is a bit of rust on the floors inside...the previous owner really let the weatherstripping rot pretty badly.

I did see another sign of it's checkered past - the front crossmember looks like it took a pretty good hit from something at some point in it's past. I don't think that will be too bad to fix it up though.

I've gotten most almost all of the interior out, and the top is off for some minor repairs and repainting. This should be fun... :crazy:

P1000615.jpg

IMGP0148.jpg

P1000701.jpg
 
Nice! Your K5's underside looks alot like mine! Welcome to the very exclusive (and prestigous) "Fully-Intact-Rocker-Box Club". There are only a select few of us. :D
 
Nice!
Subscribed... I really want to see what you have in store with this build!
 
Awww crap. There is always something.

Well...so far, alot of parts of the truck are in pretty good shape. The fenders are good, the doors are good, the tailgate is good...even the rocker boxes seem to be in decent shape. One problem - there is a bunch of filler in the rear quarters. I am not going to know the whole story until it all gets ground out of there, but I am likely going to need some new metal back there to make it right. I was REALLY hoping to avoid that. The previous owner claimed to have replaced some metal back there, but he must have really done a rough job to need that much filler.

There is a small mysterious hole in the radiator support too. It is actually cracked a bit right around it. That is a pretty easy fix though.

Also...I had the top patched up for repainting, so it got sanded into. Under the paint that was on the top (I think it was originally a white top), someone painted the words "Killing Joke" across it. I googled it - according to Wikipedia: "Killing Joke"[SIZE=-1] are an influential English post-punk rock band formed in 1979". That was interesting...

I've heard way worse previous owner stories...but I'd really been hoping to avoid much sheetmetal work.

On a lighter note, I'm building up quite a pile of parts to put on this thing once all of this gets sorted out. It should keep me out of trouble (and poor!) for quite awhile.


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Thanks for the kind words...the truck is half apart right now and looking like a bit of a trainwreck though. That will get fixed up soon enough though. I'll have to get some more pictures up sometime.

As for screen names, TheCaptain is more of a Star Trek thing. My hair went bye-bye at a young age, so I'm rocking the Jean Luc Picard look these days. I WISH it had something to do with Captain Morgan's...at least it would make a better story. :doah:
 
Heh...nice. Rock on brother Artzner! :laugh:

Well...as for the latest on my pile of parts - I'm just discovering more of the handywork from the previous owner. This guy just mickey-moused everything he touched.

The doors that are on the truck are a set of cut pickup truck doors - but he didn't even move the braces from the old doors into them. He just welded a little piece of metal across the gap in the door to hold it together. It warped the sheet metal on the outside just a little bit, which was corrected with more of whatever the putty and thick primer he used was. He also didn't get the cut at the top of the post quite right.

Now, I am off to find some doors...I am hoping I can find an original set that is good enough to salvage the reinforcements out of it. Worst case scenerio, we''ll cut a regular door using an original as a template and move the braces into it. I've seen a few others do that...the full convertible conversion here on CK5 comes to mind.

Anyone have a lead on a set of 73-75 doors? Any condition will do as long as the brackets are salvageable.
 
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