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What do you do for outside lay down boards?

urbex

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There's probably a whole lot better term for this, my imagination just ain't workin' yet today, lol.

While under the truck last night changing out the lift pump, laying on the ground, I was thinking "there's gotta be a better way than keeping a supply of cardboard on hand to lay on". In my case, living in the southern Arizona desert, where the ground is sandy and rocky, you generally want something under you to keep from being poked and prodded in all the wrong spots by the large amount of sharp and pointy rocks everywhere.

While a 4x8 sheet of plywood works well to protect your sensitive areas, it's unwieldy to store and move around, especially when your parts trucks ended up in the back 40 of the property. On the other hand, even thick cardboard doesn't last long against the rocks...I cut up the box my BBQ grill came in, and in less than 2 minutes, the rocks were already poking through it. 2 minutes later, it was soaked in diesel fuel, so I was cutting up another section of box, lol.

I was thinking about welding up a support structure of thin aluminum square tube, maybe putting some hinges in it to make it foldable, and covering it in thin plexiglass to provide the good rock protection but also easily cleaned. Could also be handy to take to the junkyards to avoid having to lay down in oil and grease soaked ground.

But also wondering if others have come up any nifty solutions for this...or maybe I'm the only pansy that doesn't want to lay directly on the ground :lol:
 
Surplus conveyer belt. I have the main bay in my shop lined with it too. Tough, flexible and you can still run a jack over it.
I also use plywood, I saved several sheets of 1" from a demo years back. Its great for when I want to pull a trans or something outside so it doesn't block the bay while parts are being rebuilt. It is heavy though, I only pull it out for certain projects.
 
Have you thought about having some decomposed granite delivered? Spread that out in your strategic area and cardboard would last a lot longer?
 
Have you thought about having some decomposed granite delivered? Spread that out in your strategic area and cardboard would last a lot longer?
I have done this. Growing up we had a spot with road base for projects. The ground sloped to one side so we used a big log to wall one side, then a bit of backfill and road base. We then framed in a couple platforms about 2 ft wide to pull out on to for oil changes, poor mans pit.
 
A sign shop would have a material called a few different things; coroplast, plastic fluted sheet, plastic cardboard are some. Anyway, it is like a plastic cardboard. You can get it in 4mm (3/16") and 10mm (3/8") thicknesses. The 4mm is lightweight and easy to move around but not as durable. The 10mm stuff is quite durable and really not much harder to deal with. You should be able to get a sign shop to order a 4x8 sheet for you. We would charge you about $15 for 4mm or $48 for the 10mm.

Coroplast_PARENT-0.jpg
 
A sign shop would have a material called a few different things; coroplast, plastic fluted sheet, plastic cardboard are some. Anyway, it is like a plastic cardboard. You can get it in 4mm (3/16") and 10mm (3/8") thicknesses. The 4mm is lightweight and easy to move around but not as durable. The 10mm stuff is quite durable and really not much harder to deal with. You should be able to get a sign shop to order a 4x8 sheet for you. We would charge you about $15 for 4mm or $48 for the 10mm.

View attachment 307345
Derail. Do you ever get the similar sign material with aluminum both sides? Whats it called? Looking at options for skin on a off road camper project and this stuff has been mentioned. Sorry for the hijack.
 
Derail. Do you ever get the similar sign material with aluminum both sides? Whats it called? Looking at options for skin on a off road camper project and this stuff has been mentioned. Sorry for the hijack.
Sending a PM
 
To be honest, there hasn't been a whole lot of thought put in to this, yet. Was just one of those random thoughts while I was attempt to scramble out from under the deluge of diesel fuel pouring out on me from the truck that my fat gut just barely squeezed under :lol

I have stuff scattered across about an acre of land, including half a dozen trucks in various states of immobility, so putting material under them at this point isn't really going to happen. Next year some time I plan to have a large shop building constructed which will help with maintenance and repairs on current drivers, but won't do much for parts trucks or junkyard runs. I wish I had enough storage room to be able to completely strip down parts trucks as they come to me, but that's just not a feasible thing at this point.
 
I'm on the dirt/grass, so outdoor carpet works great.
If it's not as smooth as grass, maybe a rubber bed mat. Roll it up when you're done and store.
 
Coroplast is nice, has some give to it also.
 
I'm on the dirt/grass, so outdoor carpet works great.
If it's not as smooth as grass, maybe a rubber bed mat. Roll it up when you're done and store.

Land out here is anything but smooth, lol. A few quick Google Image pulls of the kinds of ground I have out here. To make things worse, it's not like I can run the tractor over it to grade the rocks out, as that loosens the top layer, and the gentlest breeze creates a wicked dust storm....The bigger rocks are easy enough to move out of the way by hand, but there's still thousands of small sharp little buggers everywhere.

6a01901eea5cc8970b01a511a132cb970c-800wi.jpg Desert_Pavement_Mojave_2000.jpg download.jpg
 
Sounds to me like you have enough natural padding. :haha:
I was going to say yoga mat, but I got beat to it. I also like the carpet idea. Both are cheap, soft, easy to roll up to store and move around.
 
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