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‘82 GMC “Junkyard JIMMY” {Build bash Rebuild}

Rear wheelwell tub work

I run a 2 1/2" lift with 35" tires. My rear tire rubs my wheel well when I am flexed out. I decide to tub in inward some to stop the rubbing. Here are some pics:

JIMMY 034.jpg I painted fresh black before my last run to see where I rub.

JIMMY 033.jpg I made a template of the body lines I want to follow

JIMMY 032.jpg I cut it out with a 4" cut off wheel

JIMMY 031.jpg I kept to top flange to have less welding

JIMMY 030.jpg I folded the ends in the bench vise and it begins to take shape.

JIMMY 034.jpg

JIMMY 033.jpg

JIMMY 032.jpg

JIMMY 031.jpg

JIMMY 030.jpg
 
Rear wheelwell tub work

JIMMY 029.jpg I tacked the bend in place...

JIMMY 028.jpg ... then welded it.

JIMMY 027.jpg ... both sides

JIMMY 026.jpg ... then grinded the welds flush. 1 down 1 to go. More pix to come...:grind:

JIMMY 029.jpg

JIMMY 028.jpg

JIMMY 027.jpg

JIMMY 026.jpg
 
I tubbed my old K5 for the same reason, but skipped the pain of making the tubs. I found another set of inner wheelhouses, and grafted them to the originals to gain an extra 4" on each side.

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48" level on top of the new wheelhouses.

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Rene
 
They are installed. I wanted to keep the back seat so I couldn't tub in as far as you did.
Nice work on the install. My work was not as clean. Pic to come...
 
Rear wheelwell tub work

Here is some pix:

JIMMY 046.jpg cut out.:grind:

JIMMY 044.jpg Trimmed to fit

JIMMY 045.jpg I had to modify my rear seat tilt lever.

JIMMY 043.jpg Fire watch- weld in progress.:weld:

JIMMY 040.jpg

JIMMY 046.jpg

JIMMY 044.jpg

JIMMY 045.jpg

JIMMY 043.jpg

JIMMY 040.jpg
 
Rear wheelwell tub work

JIMMY 038.jpg After

JIMMY 048.jpg Before.

I took off the arm rest for more clearence. I gained about 1 inch.

JIMMY 038.jpg

JIMMY 048.jpg
 
The Test

I went to the High school in my neighborhood & propped the rear end up in the air:

JIMMY 049.jpg Yep it's sunny in San Diego

JIMMY 050.jpg Zoom in

JIMMY 051.jpg This is as far as I could tuck it- No rubbing...

JIMMY 049.jpg

JIMMY 050.jpg

JIMMY 051.jpg
 
Looks like from that pic the rear shock needs a new bushing. i like the wheel wells. Looks good


Well, that would be a FAIL I need to fix. I broke the shock mount, welded a "quick fix" shock mount tab but didn't gusset it. When I got home after a weekend of wheeling the tab bent & looks like what you see in the pic.
I will fix it soon.
 
My mistake was I put shocks on it that were too long. I was thinking it would help let the droop out but I didn't think about the up travel. I hit an obstacle & bottomed out so hard I broke the mount.
 
Under the hood

Under the hood I have a 305sb with an oversize RV cam, Edelbrock 650cfm Thunder series Carb,K&N air filter, Hooker headers, dual batterys, 100 amp alt.
This used to have a 6.2 diesel motor in it but was swapped out by the PO. He found this little gem in a shop where this old timer built it just for fun. I can't believe how much power this 305 puts out.
I still have a huge radiator that was with the 6.2 diesel with 2 oil coolers.
I use 1 for my tranny cooler, any ideas what I should use the other cooler for?
I was thinking hydraulic steering assist...

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