CK5
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1973 K10 : Chloe

1973 K10 offroad build
I wire wheeled the entire floor, the used an air sprayer to blow all the debris out.
Then proceeded to temporarily run out of black spray paint, so I used yellow, what I had available.
I’m attempting to keep the metal painted to keep the whole rust issue at bay. Any paint will do until I get the flex seal on the entire floor. Next week…

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Then I used some 3/4” angle iron I had laying around to recreate the door seal rib, down on the door sill. I drilled holes every 2 inches to weld it down.
Very happy with the results.

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First pic is the floor area all wiped down with paint thinner to clean any residue left, then blew it out with and air hose/ spray nozzle.
Second pic is the entire floor covered in blue max rubber sealant. I painted it on with a brush on all the weld areas to be sure I got them nice and heavy. Then rolled on the rest.
I made sure to literally pour it into the door sill seam, just to be sure.
I’ve still got 1/2 gallon of the stuff left. Maybe a second coat tomorrow. Maybe not…
I got underneath and did the same to the underside also.
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I finally got a second to work on Chloe.
Got the extra-capacity hydraulic steering reservoir installed.
Changed out the fuel pump since she no chooch. After getting her running, found a couple of leaks, both on the return lines where they join the pump hard lines.
Finally said screw it! Ordered two -6AN male to barbed end fittings, and some oil resistant 3/8ths hose and clamps. Installed those, refilled the reservoir, and fired here up.
She steers like a damn forklift!
It’ll obviously take some getting used too.
But, no leaks!

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Entire floor is flex sealed, including 24” up the back wall.
Glad this is done. It’s been a long hard bunch of work getting to this point.
Going to get a nice carpet kit for in here. Plus some nice thick rubber floor mats to take the abuse over the carpet.

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I bought some Stainless steel 1/2” x 13tpi lifting eye-bolts installed them in all the seat-belt mount points. Two behind each seat on either side. Then drilled a 1/2” hole in the floor midpoint between the sides of each seat, direct in front of each seat installed an eye-bolt in those also.
Then the job of installing the 5 point harnesses. Very time consuming, but, it looks good

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I figured I better get her running good before I did much else.
I could feel a miss while I’ve had it running. So, I started in the obvious place.
I ducked underneath near the mufflers while I had it running. It was the left side that was doing all the popping.
Then I remembered that was the side that I had the #2 and #4 plug wires crossed. So I started there.
Turned out the # 2 plug was soot fouled and the porcelain had broken free of the center conductor. The # 4 was good, re-gapped it put it back in. Then, replaced the # 2 with a new, properly gapped plug.
Then, attempted to fire her up again.
A giant exhaust backfire scared me again. I noticed the check engine light was on also.
So, I checked codes and sure enough, there it was. A “low voltage” @ the cam sensor, during startup and a “high voltage” @ the cam sensor, while it was running.
Easy enough to replace, plus it was a cheap one as I was in a hurry last time I replaced it. I got a NAPA cam sensor to replace the old one, which I installed.
The old one came out in Pieces. So I
Cleared the codes and attempted a start.
She fired right up on the second try. Which is way better than what I had before. Now, I seem to have an over heating issue. The fans have not come on, so I need to figure that out before I get too out of Pocket about running it.

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DAMN I LOVE A GOOD RUNNING BIG BLOCK!
You guys should hear Chloe!
She’s a beast!
I mashed the throttle from an idle, took it to 4500rpm (real quick, I might add)
SHE ROARS!
 
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