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'84 K5 Build (Midlife Crisis)

How goes it, see anything sticking out?
 
Found the problem…
Apparently the snout of the t.o. bearing was too long and melted to the clutch disc hub. Aluminum melted right into the splines. Amazing that that small amount of aluminum would drive a 7k truck right over parking chocks!
993B9B63-6307-4F4D-A8CE-DEA33FDBCFD9.jpeg457B597B-999A-4CFF-B8C0-8EDFD8E791F1.jpeg79F5AE8D-5C52-4CCD-8F06-EDD99EE7437A.jpeg42267D23-BD28-4456-B8E6-891DFC714E04.jpeg
 
Well now that I’m thinking about it, the disc is engaged the shaft all the time. :dunno:
 
@Fastereddie I may have missed it but was there any feedback from ORD concerning the 465/Magnum interference problem?
No, I never contacted them. It was 100% my fault. It says in their instructions to make sure the the shaft isn’t too long.
I checked it and thought It was good. It wasn’t :(
 
From the face of the clutch disc hub to bellhousing face looks like 3-5/8”.
From transmission face to end of melted t.o. Bearing is about the same.
0A0CB1F5-CCB6-48CC-B1FD-495E31DB880A.jpeg
 
Well now that I’m thinking about it, the disc is engaged the shaft all the time. :dunno:

It is. But having the disc stuck against the flywheel would still allow the power to transfer. Instead of the pressure plate clamping the disc to the flywheel the throw out bearing was.

I’m guessing the melted aluminum on the splines also added to the problem by keeping the bearing from retracting away from the pressure plate.

What part number release bearing did you use on it? I wonder if it was boxed wrong.
 
It is. But having the disc stuck against the flywheel would still allow the power to transfer. Instead of the pressure plate clamping the disc to the flywheel the throw out bearing was.

I’m guessing the melted aluminum on the splines also added to the problem by keeping the bearing from retracting away from the pressure plate.

What part number release bearing did you use on it? I wonder if it was boxed wrong.
The release bearing/t.o. was a luk replacement from summit. The one I just got from Napa is the same. 6A3B7E8E-03AF-4960-B0A3-D9A39A06C3E2.jpeg
 
This is the number I got for mine when I put the last trans in. It is different than yours.

Limited-time deal: Schaeffler LuK LSC265B Clutch Slave Cylinder, OEM Clutch Release Replacement Parts https://a.co/d/4vWtZ6C

I have a second one I ordered that i need to get to Larry as I owe him one, but I should be able to get a measurement from it.
 

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