What is the camber measuring on the good side? .5 degree or less I would think?
I think 2.2 degrees is almost a 1/2” per foot. In my noodle it seems like that would be really trying to deflect that axle shaft.
Sorry for the delay. I only get about 5 minutes every now and then to work on it until something else needs my attention around here. God damned orange light has to be green or else skynet doesn't approve.
2.2 degrees camber difference from one end to the other. So its not like a straight line, cause they never will bend that way. Over 87" a 2.2 degree incline would garner about 3.340" of vertical distance. But that's not how they bend. I'll say I'm not the master of bending axles and haven't been through a shitload of them to know, but the spindles are a weak point, and the tubes. This could be anywhere in that area. Not to mention already having two trusses on it etc. That all warps axle tubes. I'm also just slapping an inclinometer on shit. It's about as accurate as a red ryder BB gun.
My angle measurements now are different than whats in my notebook from when I built it this last time, but only by a degree. Passenger side is different. But I don't think this is the cause. Axles go in and out like butter etc....
For some Lulz:
@Fastereddie I just checked my Duramax AAM. 1.9 degrees camber difference. Tubes are .7 degree
Took some measurements with my indicator. Crosspin is .008" bent, chucking one end in a collet on the lathe. In the carrier the crosspin can be forced up and down .008" (with gear oil still in there and just using my fingers, so under load probably way more). We're at .016 of movement with no real load other than my finger force.
I'm reluctant to say the .008 play of the crosspin in the carrier is from enlargement of the bore. Any tighter and they'd actually have to deburr by hand the crosspin screw holes, which they did not do.
Axle shaft measurements: Inside of flange (with gasket) to end, Drivers: 33" Pass: 38.645" ish. A smidge over 38 5/8". Based on chamfer dimensions I'm saying the axle shaft lost .010 from rubbing.
Probably going to chalk this up to tolerance stacking from wear and the crosspin tweak. I'm still curious about that specific axle though.... Let me know what you guys think.