CK5
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Crew cab. Use it or lose it.

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Cool it Thermo-Flex, good to over 1K of direct heat.
 
Travel is consistant and bottoms out at the bottom of the pedal stroke. Ya know, I haven't looked at the fluid level much other than to check the level of it. Is it possible it leaks past the piston back to the resevoir making the level seem consistant yet loosing the push on the slave?

I am not sure of the design of that one, but it will either do that, or leak past the piston and into the cab where the pedal rod enters the cylinder to push on the piston. You'd have to look at the design and see where it would go if it leaked past the piston.

They might be onto something with the heat issue too if it's close to the headers. I use the Thermotec wrap, good to 2000 degrees, on the stuff near my headers. But you have to have one end loose to slip it over the hose/wire. I think the fully enclosed stuff is better than the slit open stuff though.
 
Kert,
On my Franken Clutch (dodge '99 up small bore slave & GM square body master cylinder on a cummins/nv4500 Sqare body crew cab build) I used a bleeding technique I learned from the cummins guys. Hook the system up as it would be normally. half fill the reservoir with fluid leaving room for air to burp up. Then crawl underneath and stroke the slave cylinder compressing the piston in (opposite the normal operating direction). This pushes any air back up through to the reservoir. keep adding fluid and stroking the slave till all the air is worked out. This worked great for my truck and the clutch feels great, although the truck has not been out on the road yet.
...Jason
 
I am not sure of the design of that one, but it will either do that, or leak past the piston and into the cab where the pedal rod enters the cylinder to push on the piston. You'd have to look at the design and see where it would go if it leaked past the piston.

They might be onto something with the heat issue too if it's close to the headers. I use the Thermotec wrap, good to 2000 degrees, on the stuff near my headers. But you have to have one end loose to slip it over the hose/wire. I think the fully enclosed stuff is better than the slit open stuff though.

Nothing leaking into the cab. I've looked for that.

Next time I need to pull the slave, master or whenever I decide I've exhausted all other possibilites, I'd be game for pulling the line and putting on the heat wrap.

Kert, have you looked into the nv4500 master/slave conversion setup that Scott(crewcab59) makes.

Never heard of it. Got a link?

Kert,
On my Franken Clutch (dodge '99 up small bore slave & GM square body master cylinder on a cummins/nv4500 Sqare body crew cab build) I used a bleeding technique I learned from the cummins guys. Hook the system up as it would be normally. half fill the reservoir with fluid leaving room for air to burp up. Then crawl underneath and stroke the slave cylinder compressing the piston in (opposite the normal operating direction). This pushes any air back up through to the reservoir. keep adding fluid and stroking the slave till all the air is worked out. This worked great for my truck and the clutch feels great, although the truck has not been out on the road yet.
...Jason

Yep, read about that technique somewhere online as well. Did that too. It's been bled every way from sunday. Slave up, slave down, pumped from both ends.

Is it me or is this thread really starting to sound bad....
 
Next time I need to pull the slave, master or whenever I decide I've exhausted all other possibilites, I'd be game for pulling the line and putting on the heat wrap.

Here is what I use, they have several different lengths and different diameters. Luckily stuff near the headers is short, because this stuff is expensive...

http://www.summitracing.com/search/...t-Line/Thermo-Tec-Thermo-Sleeve/?autoview=SKU

By the way, I received my shackles and shock tabs. Thank you. And those shackles are beefcake! It's good they go on the rear, they'll help balance my weight distribution! :D
 
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Started in on the front bumper today.

Got the brackets done. This one is designed specifically for what it seems we're always needing to do around the shop.

I call it the "Sumo." For pushin' **** around.:D

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Photo05081804.jpg
 
Started in on the front bumper today.

Got the brackets done. This one is designed specifically for what it seems we're always needing to do around the shop.

I call it the "Sumo." For pushin' **** around.:D

Photo05081805.jpg


Photo05081804.jpg
Is this something your going to making for the masses?
 
Is this something your going to making for the masses?

No reason not to I guess. Was just building it for my purposes so far. We make so many custom bumpers sometimes I question the sanity of trying to have a production piece.:haha:

That made to a gauntlet = Awesome!:pimp1::woot::thumb:

That is exactly what is going on here. A little modifying here and tweakin' there and presto, built in protection for the grill. I just put all that grill stuff in and don't feel like tearin' it up.

The upright plates are 3/8" thick and the center 3/8" of the 1 1/8" thick clevis points. The uprights will also be wrapped with 1 1/8" wide 1/4" thick strip to carry the beef look up all the way to the top.

The fuzz started hasslin' me about not having a front license plate or bumper. He kinda new what was going on though, knowing what I do for a living. He was pretty cool about it, and then we talked about trucks on the side of the highway.:thumb:
 
No reason not to I guess. Was just building it for my purposes so far. We make so many custom bumpers sometimes I question the sanity of trying to have a production piece.:haha:



That is exactly what is going on here. A little modifying here and tweakin' there and presto, built in protection for the grill. I just put all that grill stuff in and don't feel like tearin' it up.

The upright plates are 3/8" thick and the center 3/8" of the 1 1/8" thick clevis points. The uprights will also be wrapped with 1 1/8" wide 1/4" thick strip to carry the beef look up all the way to the top.

The fuzz started hasslin' me about not having a front license plate or bumper. He kinda new what was going on though, knowing what I do for a living. He was pretty cool about it, and then we talked about trucks on the side of the highway.:thumb:


That's it Kert, get him hooked on these trucks!

good looking stout front bumper there man!
 
The fuzz started hasslin' me about not having a front license plate or bumper. He kinda new what was going on though, knowing what I do for a living. He was pretty cool about it, and then we talked about trucks on the side of the highway.:thumb:

To bad I wasn't with, you would have gotten a ticket:woot::woot:
 
good looking stout front bumper there man!

It will be, got a ways to go yet. I'll keep postin' pics as I make progress on it. If the po-po sees a little progress here and there, he'll most likely leave me be. I mean, if a license plate is for identification, it's really not necessary on this truck at all around here.

To bad I wasn't with, you would have gotten a ticket:woot::woot:

No joke! You have a way of bringing out the mean side of law enforcement.
 
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