Slapperbar
Retired Navy NDT Examiner
Cool it Thermo-Flex, good to over 1K of direct heat.
Travel is consistant and bottoms out at the bottom of the pedal stroke. Ya know, I haven't looked at the fluid level much other than to check the level of it. Is it possible it leaks past the piston back to the resevoir making the level seem consistant yet loosing the push on the slave?
I am not sure of the design of that one, but it will either do that, or leak past the piston and into the cab where the pedal rod enters the cylinder to push on the piston. You'd have to look at the design and see where it would go if it leaked past the piston.
They might be onto something with the heat issue too if it's close to the headers. I use the Thermotec wrap, good to 2000 degrees, on the stuff near my headers. But you have to have one end loose to slip it over the hose/wire. I think the fully enclosed stuff is better than the slit open stuff though.
Kert, have you looked into the nv4500 master/slave conversion setup that Scott(crewcab59) makes.
Kert,
On my Franken Clutch (dodge '99 up small bore slave & GM square body master cylinder on a cummins/nv4500 Sqare body crew cab build) I used a bleeding technique I learned from the cummins guys. Hook the system up as it would be normally. half fill the reservoir with fluid leaving room for air to burp up. Then crawl underneath and stroke the slave cylinder compressing the piston in (opposite the normal operating direction). This pushes any air back up through to the reservoir. keep adding fluid and stroking the slave till all the air is worked out. This worked great for my truck and the clutch feels great, although the truck has not been out on the road yet.
...Jason
Next time I need to pull the slave, master or whenever I decide I've exhausted all other possibilites, I'd be game for pulling the line and putting on the heat wrap.




Is this something your going to making for the masses?Started in on the front bumper today.
Got the brackets done. This one is designed specifically for what it seems we're always needing to do around the shop.
I call it the "Sumo." For pushin' **** around.
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Is this something your going to making for the masses?

That made to a gauntlet = Awesome!![]()
No reason not to I guess. Was just building it for my purposes so far. We make so many custom bumpers sometimes I question the sanity of trying to have a production piece.
That is exactly what is going on here. A little modifying here and tweakin' there and presto, built in protection for the grill. I just put all that grill stuff in and don't feel like tearin' it up.
The upright plates are 3/8" thick and the center 3/8" of the 1 1/8" thick clevis points. The uprights will also be wrapped with 1 1/8" wide 1/4" thick strip to carry the beef look up all the way to the top.
The fuzz started hasslin' me about not having a front license plate or bumper. He kinda new what was going on though, knowing what I do for a living. He was pretty cool about it, and then we talked about trucks on the side of the highway.![]()
The fuzz started hasslin' me about not having a front license plate or bumper. He kinda new what was going on though, knowing what I do for a living. He was pretty cool about it, and then we talked about trucks on the side of the highway.![]()


good looking stout front bumper there man!
To bad I wasn't with, you would have gotten a ticket![]()