Final verdict is everything looks good on their end. They tore everything down and all the bearings look fine. On the lift they can hear some noise that sounds like it’s coming from the tail shaft on the transfer case. They also said the pinion angle is bad and that might be some of it also so I’m having them install some shims to fix that issue. Pinion is pointing down some which with the thicker gear they probably overfilled it which was causing it to come out of the breather. So hopefully when I get back in the next 10 days it’ll be better.