Alright, shit is getting real now. I am going to Uwharrie on Wednesday. I'm meeting my homeboy from Virginia. He picked up a JKU last year and in October we threw some wrenches at it and put on a Jeep starter kit: lift, bumpers, winch.
Here's the double belt pulley:
https://www.summitracing.com/parts/sum-g3949b
There is just no way to get this to work with a CS144 and the stock brackets. The main issue is that to slide the alternator rearwards enough to get the belts to align, you run into the valve covers.
The solution is a hideous chrome bracket from Spectre. I assume this is made for some kind of metric bolt, because a 3/8 bolt doesn't slide through the entire width of the groove. I file fit for 3/8" because Metrics is for Commies.
https://www.summitracing.com/parts/spe-42263
In order to get it to work, I had to space it out some on the water pump, and fiddle fit it with the lower bolt that goes into the head. The stock bolt bent the first time I tried to tighten the belt. I replaced it with a trimmed down 6" grade 8. I took off, I think about 3/8" A 5.5 would work a lot better, but on a weekend I'm dealing with Lowe's being the best place to buy fasteners. At 6" I have to spacer in front of the bolt head to push the alternator back to line it up with the crank/water pump, but then the bolt is scary close to the inside belt.
Here's how it wound up:
I barely needed the full range of adjustment with the bracket. I wound up with a 50" belt with the bracket on the same bolt hole of the water pump that the factory bracket uses. It becomes an issue there spacing the bracket out and being able to install a bolt without having to remove the pulley for it to thread in.
I think I'm going to pull the wires off and loop them under the heater hose. Fan engagement didn't lead to any squeal, and FiTech was reporting fantastic voltage, 13.9 (fans on) up to the 14.4.
I had tried the two temp switch from BMW, but I think my temp sensor is dead. For now, I have Fan 1 to Fitech's turn on, and Fan 2 will be manual.
I found a thread on Facebook in a FiTech group that the vacuum fitting on the FCC is just for boost reference. The presence of vacuum would cause the regulator to reduce fuel pressure. I don't think it was hurting but I'd rather stick to best practice. Sure enough when I checked the manual they were right, so I pulled that hose off. RTFM folks, then do it again. And drink less bourbon when you work on your truck.
After that it was reinstalling the inner fenders and bolting down the console (and a cup holder). Then I dropped dead in the shop and called it a day.