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One Piece at a Time: My 1985 Diesel Suburban

I dont know man. That dip in between the two doors may hurt you. I rely on my sliders more than you might but I think they should be a smooth transition for best outcomes.
 
I dont know man. That dip in between the two doors may hurt you. I rely on my sliders more than you might but I think they should be a smooth transition for best outcomes.


Agreed... I just didn’t want to be the first to say. :smirk:

One continuous bar with some legs in the middle from outer bar down to the slider IMHO would look better and function better.
 
Man I hate to be a nay sayer…


But I like the color contrast. I think the silver of the rockers is sharp against the body color
 
I dont know man. That dip in between the two doors may hurt you. I rely on my sliders more than you might but I think they should be a smooth transition for best outcomes.
That is a possibility, and I’m still considering building a bridge between the two. Ideally, I want to avoid spots where sliders would be tested as thoroughly as a hard core trail rig, but your feedback is well taken.

This is where I made a decision to build something visually appealing (to me). I separated the kickers primarily as a way to break up what would otherwise be a 6’ monolithic bar. I came to the decision after seeing the 75” 6x2 on the truck.
Agreed... I just didn’t want to be the first to say.

One continuous bar with some legs in the middle from outer bar down to the slider IMHO would look better and function better.
Paraphrasing Thomas Jefferson, “dissent is the highest form of patriotism.” Please don’t hesitate to share your thoughts and insight. You build good shit, and I value your and other’s constructive input.
Man I hate to be a nay sayer…


But I like the color contrast. I think the silver of the rockers is sharp against the body color
DOM mill scale is a very nice shade of gray.

David
 
I disagree on that gap being a problem.
It's small enough nothing bad enough can get in there and the rounded edges make sure it will not catch on anything much.
David you think about it and decide.
I also think it looks better than one piece.
 
I dont know man. That dip in between the two doors may hurt you. I rely on my sliders more than you might but I think they should be a smooth transition for best outcomes.

It’s a possibility however 9 times out of 10 the bottom of the slider will be used before the tubing will.
 
I saw the trail list on here, mind reposting?
From memory, which is suspect:
  • 21 road
  • Pritchett
  • Moab Rim
  • Sand hollow trail mix
  • Rocky gap
On to progress. This was not a “hero day.”

The plan was to get the body side mounts in place, pop the sliders off, finish weld, wire wheel, paint, and reinstall. Easy peasy, lemon squeezy. I failed to account for the newly enlarged body mount dimensions in my bushing mounting, making this difficult difficult, lemon difficult. Every mount requires modification, and I got through half of them.

Rears.
10DC57B1-D6B6-408F-82E4-F63AF13550B7.jpeg

Body mount class photo.
AF53F4EF-8EED-446A-A38A-68F0B4665CFF.jpeg

Installed - transfer punch through the bushing, drill it, fine fit, and tack. 7C217CB4-7180-498C-B354-62856E6BA782.jpeg

This plate acts as the other half of the clevis. I wore my respirator while welding this factory steel, because zinc is awesome at giving you cancer.
BA41FA0D-9A7F-4AFB-BF1B-38BB02E9274B.jpeg

The mid mounts mostly just need a trim and a spacer for the bushing tubing. The fronts need a bridge and a spacer. I got as far as making the bridge. I like to TIG in the bench, and MIG on the truck.
06434643-8701-4735-BC9E-348A5E857EB1.jpeg

Meanwhile, my industrious dad drills the rest of the bumper mounting holes, and installs the bedslide. This thing is f’ing cool. I’ve wanted one for a while now.
5DD96221-FDA7-42B7-B146-0B354C8AB56C.jpeg

63x47, 3/4 extension, 1500lb load rating.
B9874182-DD16-4F34-B8D3-F4E62310D03C.jpeg

I’m done for today. I have to fly this week, so I won’t get back to it for a few days.

21 days to 21 road.

David
 
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Ooooh, the bed slide is cool.

Back to the dead horse with the sliders. I have a feeling yours will get about the same use as mine. I don't run along them for a long distance, typically it's a short blow or slide. Odds are you'll probably avoid the situations that would require you to scrape along their entire length.
 
Dead horse.

I agree with Scott. Your rig is not a hardcore Boulder crawler, you may find in occasion a rock in the depression between the two kickers, but it's gonna be a rarity. I like the way it breaks up the slider.

I don't think it will ever be a problem.

And if it is I think you might be worrying more about doors, glass, and how your gonna drive home with the side smashed in no back window and the doors duct taped on.
 
...I don't run along them for a long distance, typically it's a short blow or slide...
Your and @muddysub ‘s sliders were a primary reference/inspiration for my design.

If I make my objective Friday night, I will carve out part of a 90 to smooth the transition between the two.
...And if it is I think you might be worrying more about doors, glass, and how your gonna drive home with the side smashed in no back window and the doors duct taped on.
Same page. I hope to avoid the “hammer and dolley” pinch points.
Also the answer to that is

Like a boss
And y’all would be the first to know.

David
 
Plywood has got to go. Let's build a battery box.

battery box.jpg

Plan is .080 aluminum, and the laser shop can etch it so I can bend by hand and weld.

I’ve had this design in my head for months, and the bedslide just happened to interfere with the plywood garbage I’ve had as a placeholder.

David
 
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Back in town, and headed out to the shop. There’s still plenty on the checklist, but the end is within sight.

Fresh 150 cf of argon. I exchange this every other week, so I’m pretty sure a 300 bottle is in my future.
92FEB8F0-C938-45B5-9804-958191E8A3FE.jpeg

I don’t see myself ever tiring of the bedslide.
350D2F27-15CD-4995-B12D-0D4E0519741C.jpeg

Battery box cut and ready to fold.
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It always feels good getting back into the shop to work. 17 days to 21 road.

David
 
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I was short on time today, and chose to focus on knocking out some smaller projects.

No time to make fancy front bump brackets, so I just built these 2-3/16” extensions.
990E1BD4-6BB4-4BA9-9AD1-3EDA627819CD.jpeg

Before 9F62A3F9-B441-48B5-A9B8-4A0858F28B20.jpeg

After74E58380-9307-4BEB-A74A-1EE35ACB7722.jpeg

08B6DF7F-A0D5-4B89-AEB6-EF8C415AC869.jpeg

I wanted to get the battery cover rough fit.
36F7A46D-4380-4767-B533-2A59749EFA9A.jpeg

Laser is cool for making perforated lines so you can bend by hand.
C903D25F-E67D-413F-ADC9-366B81EF36B9.jpeg

Rough in
6DDADA74-3BE4-4E23-ADB1-3D367E446353.jpeg

2EDFAB5E-582B-4951-95E0-CB0F9F08155C.jpeg

Trim, fit, repeat.
9452AFA0-CC51-4DBF-B44F-7F9E8C37469B.jpeg

Both batteries are disconnected, because safety.
41DB567D-5B44-4DA2-A53E-D51849E9B039.jpeg

I’m all setup for tomorrow, and will hit it early.

David
 

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