That's a lot to get done and drive to moab in the next 5 days or so.
All that’s left is everything. No pressure. You got this!It’s mostly together. To do:
- repair intercooler top plate
- weld -4 return for steam lines
- finish accessories - PS, AC, 2nd Alt
- mount core support
- populate core support with stuff
- make engine oil lines
- make trans oil lines
- reconnect PS stuff
- test run with coolant, full heat cycle
- mount bumper
- install coilovers
- install splash shields
- install intake stuff
- final electrical route and zip tie
- adjust bump strike plate
- magnum expansion tank install
- fill cases
- load base 4L80 shift program
- drive it
- change oil and full flow filter
- put it on a trailer
- go to Moab
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David
Hold my coffee.That's a lot to get done and drive to moab in the next 5 days or so.

I feel undercaffeinated, often.Don't hold the coffee, UP the coffee!
It’s overwrought, but just right for my tastes.Love the detail and thought you are putting into the build although most of it is way over my head. Can't wait to see and hear it on video!
What happened to the intercooler?I feel undercaffeinated, often.
It’s overwrought, but just right for my tastes.
I’m a hell of a multitasker, and AirPods make conference calls easy while working.
Intercooler repair done.
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Final details done on the fuel filters. Can’t say I love the location, but it’s the best available, and I’ll make a skid for it…later
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Fancy pants turbo blanket.
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-4 return for the steam lines.
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Wrangled the core support into place.
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The coolant system is all assembled.
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I made new engine oil lines. The first set used socketless barbs and started to leak. I found a pool of black under the truck at the Pemex in San Felipe, and one while shooting those videos with Stephen. Learned my lesso…twice. Now I’m trying the braided stuff from vibrant. It’s pretty nice.
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Lots of stuff off this list. More to go.
David
A weld broke on a brace at the top. I could not find that rattle, and it bothered me.What happened to the intercooler?
And yes on the filter skidplate. 1/4” plate haha. Definitely have spare filters if you go on your trip before you get one fabbed!
At least you found it. Any stray sound drives me nuts. I still have a hard time dealing with the coil over and bump stop cacophonyA weld broke on a brace at the top. I could not find that rattle, and it bothered me.
Yeah, I have spares. And a fair bit of plate. We’re softroading at EJS, so no more Group B action this time around. I’ll probably still be on break in oil.
David
I feel undercaffeinated, often.
It’s overwrought, but just right for my tastes.
I’m a hell of a multitasker, and AirPods make conference calls easy while working.
Intercooler repair done.
View attachment 408381
Final details done on the fuel filters. Can’t say I love the location, but it’s the best available, and I’ll make a skid for it…later
View attachment 408372
View attachment 408371
Fancy pants turbo blanket.
View attachment 408373
View attachment 408375
-4 return for the steam lines.
View attachment 408374
Wrangled the core support into place.
View attachment 408376
The coolant system is all assembled.
View attachment 408377
I made new engine oil lines. The first set used socketless barbs and started to leak. I found a pool of black under the truck at the Pemex in San Felipe, and one while shooting those videos with Stephen. Learned my lesso…twice. Now I’m trying the braided stuff from vibrant. It’s pretty nice.
View attachment 408378
Lots of stuff off this list. More to go.
David
Final details done on the fuel filters. Can’t say I love the location, but it’s the best available, and I’ll make a skid for it…later


Those bother me less, but only because they’re supposed to happen. It’s also hard to hear that over the engine.I still have a hard time dealing with the coil over and bump stop cacophony
Good to hear. I like how they assemble and give an aggressive crimp.I’ve used the braided stuff for trans and engine oil and have yet to have either leak, so I think you’ll be pleased with the results.
The box filter is gone, yes. We recognize it’s 37 years of service, and thank it for its contribution. It went to the scrapper with the engine block.Looking at the pictures, it appears the stock location is vacant. Eh?
Gracias. It’s a lot of fun making stuff that’s extremely application specific like that.Your attention to detail is awesome. In this case that lower radiator pipe...
The box filter is gone, yes. We recognize it’s 37 years of service, and thank it for its contribution. It went to the scrapper with the engine block.
Gracias. It’s a lot of fun making stuff that’s extremely application specific like that.


Ah. No. The filter and pump assembly is huge. It might fit in other applications, but I’d prefer this pump push rather than pull the whole length of the truck.Is that spot not suitable for the new filter arrangement?
Sounds great. All tight and crispyAh. No. The filter and pump assembly is huge. It might fit in other applications, but I’d prefer this pump push rather than pull the whole length of the truck.
We got the engine all sorted. It runs as smooth as glass. Loads still to do.
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David
That’s why they always say the last 10% is the hardest.The last 10% is 90%.
David
The last 10% is 90%.
David