454Sub
5/8 ton status
203 FTW, with the stock shifter!
That and improper driveshaft length and lack of skid plate.The majority of broken aluminum transfer cases are due to not being maintained......
Martin
205 by a huge margin. Huuuuuge. Any disadvantage a 205 might have is heavily out weighed by it's brute strength. Period. What good is gearing if the case is too weak to hold up to the extra leverage?

Unless the specs I've seen are wrong, the 241 is rated for more torque than the 205 is/was.
Where have you seen these specs?





"Ratings", or things from books are dumb things to quote in support of an argument like this. Real world experience trumps all.![]()
That and improper driveshaft length and lack of skid plate.
The problem I've seen with 205's is not the case itself but the adapter between getting broken. Seen more of those than any other tcase carnage. Again often due to the lack of a skid plate.
Like bigdan said, they are light and easy to change, and I like that. 205s scare me to remove lol.
Real world experience trumps all.

"Real world experience" is quantifiable how?
Kind of like the real world experience of all of the diesels trucks built today with NP205's because aluminum transfer case's won't stand up to that kind of torque???
Martin

Kind of like the real world experience of all of the diesels trucks built today with NP205's because aluminum transfer case's won't stand up to that kind of torque???
Martin

It is not about cost. Customers would not put up with those ****ty transfer cases in those high dollar new rigs.
Martin

The only disadvantage it has is gearing.