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Ultimate cooling set up

Is the thermostat housing an accurate place to measure engine temp?

  • Yes

    Votes: 0 0.0%
  • No

    Votes: 3 75.0%
  • The head is a better location.

    Votes: 1 25.0%

  • Total voters
    4
Well, that sounds like good news. Just to be clear though I don’t have EFI. I’m carbureted. Regardless, I went ahead and ordered this very expensive gauge and a high flow Edelbrock thermostat to make sure I know what my temperature is at the intake. I’ll install it on the intake where my fan sensor is now and then I’ll move my fan sensor to the thermostat housing.
I’m still gonna get all my tune options checked out, there may be something there that’s also an issue. But at least I’ll have a mechanical, reliable temp.
 
Not intending to harp but I feel strongly that your extreme poor power problem ( and very possibly tied in with your temperature issues ) needs to be addressed FIRST !

Just don’t want ya’ to chase other issues down that have developed by something else - start with getting and verifying the motor status is good FIRST !

I’ve done the due diligence and just don’t want ya’ to overlook or dismiss what has already been mentioned - re read this post below by BLUE85; he’s pretty sharp and sees a potential problem in this area as well.

The all caps for the words “first” were meant to draw your attention and not to be a smartass.
There are a lot of very experienced and very sharp mechanically inclined folks , along with many old professional wrench turners , here and I believe that everyone of them would agree to GET THE MOTOR RIGHT BEFORE you continue chasing down this temp issue.

You’ve described extremely poor power performance to the point of having issues just pulling onto the freeway - timing issues need to be addressed.
There are more than too far advanced and pinging timing problems - you could be a tooth off and running very retarded which would cause the conditions you’ve described.

Hope this helps - I won’t bring it up again and continue to harp on it… Tom

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Not intending to harp but I feel strongly that your extreme poor power problem ( and very possibly tied in with your temperature issues ) needs to be addressed FIRST !

Just don’t want ya’ to chase other issues down that have developed by something else - start with getting and verifying the motor status is good FIRST !

I’ve done the due diligence and just don’t want ya’ to overlook or dismiss what has already been mentioned - re read this post below by BLUE85; he’s pretty sharp and sees a potential problem in this area as well.

The all caps for the words “first” were meant to draw your attention and not to be a smartass.
There are a lot of very experienced and very sharp mechanically inclined folks , along with many old professional wrench turners , here and I believe that everyone of them would agree to GET THE MOTOR RIGHT BEFORE you continue chasing down this temp issue.

You’ve described extremely poor power performance to the point of having issues just pulling onto the freeway - timing issues need to be addressed.
There are more than too far advanced and pinging timing problems - you could be a tooth off and running very retarded which would cause the conditions you’ve described.

Hope this helps - I won’t bring it up again and continue to harp on it… Tom

View attachment 528900
Thanks Tom, the way I phrased that may have been a little misleading. I’m getting a temperature gauge, just so I have an accurate reading of what the temperature is. I’m not expecting it to fix any problems even if the temperature is lower than the dash, which it probably will be. And the thermostat, just because I’ll have the housing off already to put my dual port housing back on instead of the no port one I have on there now.

I have a list of issues written down to bring to my mechanic. In fact, I’m gonna go to a different mechanic to get a fresh set of eyes.
It’s hard to know when I’m the only one driving it and you know, you get what you get sometimes. It’s slow seems to underperform, doesn’t act like any V8 I’ve ever owned but, I’ve never owned a four-wheel-drive with low gears, lifted with bigger tires so...

I really am a 2 WD guy stuck in a four-wheel-drive body. At least that’s what I tell my wife.

But I can see from the post that it’s likely there’s some kind of performance issue that needs to be addressed, in the form of the many things that were brought up.
So please don’t feel like you’re harping, I don’t take it like that at all. I super respect your guys’s opinions and feedback and it’s what I love about this site. I’m an OK parts replacer but I’m no mechanic.

And 60% of the time, I follow advice every time.
 
To answer the poll question, IMO the best spot to put the temp sender is in the intake manifold between the thermostat and the heads. Not on top the thermostat, because if it is closed it may not be seeing actual temp.

In the front of the head is fine too, I don't like the back of the head as much because the water heats more traveling through the head. So usually the heads are symmetrical so one side the temp port is more forward than the other side. But then the intake is completely after the head on the exit of the engine but before the thermostat, even better.

As for the best cooling setup, I agree with the guys, the engine and water pump have to be in proper working order first, you can't easily cool an engine that is plugged up or not running right or the timing is way off or it's super lean, etc. I like Edelbrock water pumps for reliability, flow, and weight savings.

After that, I believe I have made the best cooling setup available. It's a dual 1.25" core aluminum radiator, in the diesel size, even wider than a big block radiator, and I put dual 16" SPAL fans with it, not dual 12 or 14, but the larger fans, 16-17" OD, they will only fit on the diesel size core. And the dual 1.25" aluminum is better than a 5 core brass would be for cooling capacity. I found one that fits.

I've tested fans for flow, free flow and through a radiator, SPAL is consistently higher flow than many others of the same size, but they also sell many different flow ratings for the same size fan. You want the billy bad boy model. I get them through my distributor.

Also, separate trans cooler, especially in warm climates. I use a huge derale unit.

The fan shroud I designed to work with this radiator and was made by @mrk5. It works great.

Also, two relays, one for each fan, 40A each relay.


1000003349-jpg.513652


1000003351-jpg.513654


pxl_20250930_182033823-jpg.514469


pxl_20250930_182041691-jpg.514470
 
To answer the poll question, IMO the best spot to put the temp sender is in the intake manifold between the thermostat and the heads. Not on top the thermostat, because if it is closed it may not be seeing actual temp.

In the front of the head is fine too, I don't like the back of the head as much because the water heats more traveling through the head. So usually the heads are symmetrical so one side the temp port is more forward than the other side. But then the intake is completely after the head on the exit of the engine but before the thermostat, even better.

As for the best cooling setup, I agree with the guys, the engine and water pump have to be in proper working order first, you can't easily cool an engine that is plugged up or not running right or the timing is way off or it's super lean, etc. I like Edelbrock water pumps for reliability, flow, and weight savings.

After that, I believe I have made the best cooling setup available. It's a dual 1.25" core aluminum radiator, in the diesel size, even wider than a big block radiator, and I put dual 16" SPAL fans with it, not dual 12 or 14, but the larger fans, 16-17" OD, they will only fit on the diesel size core. And the dual 1.25" aluminum is better than a 5 core brass would be for cooling capacity. I found one that fits.

I've tested fans for flow, free flow and through a radiator, SPAL is consistently higher flow than many others of the same size, but they also sell many different flow ratings for the same size fan. You want the billy bad boy model. I get them through my distributor.

Also, separate trans cooler, especially in warm climates. I use a huge derale unit.

The fan shroud I designed to work with this radiator and was made by @mrk5. It works great.

Also, two relays, one for each fan, 40A each relay.


1000003349-jpg.513652


1000003351-jpg.513654


pxl_20250930_182033823-jpg.514469


pxl_20250930_182041691-jpg.514470
Thanks so much. Is one of those your ac condenser? Smaller than a factory unit?
 
Thanks so much. Is one of those your ac condenser? Smaller than a factory unit?

The black cooler in the drivers front is a huge trans cooler. It's the largest cooler I can get to fit in the squares in front of the radiator. (67,000 BTU/hr)

The factory AC condenser is silver, it's between that trans cooler and the radiator.

The radiator is aftermarket. The dual 1.25" core aluminum is higher capacity than a 4 core brass. This particular one has a trans and oil cooler built in, but I did not use them. I don't like them. You really only need to warm the trans fluid in extremely cold climates, and I live in WI, which can be cold, but not arctic cold. The rest of the time, the internal trans cooler just warms the trans fluid up to engine temp, so it's hotter when you get to a high load situation and then it gets even hotter yet, likely too hot.

A trans does not have combustion byproducts, so you don't need to worry about getting the oil hot enough to clear out the condensation moisture like with engine oil. If engine oil is consistenly ran too cool, such as frequent short trips, it can get milky in not too long of time.
 
Dont buy those.
Your money would be better spent on a better water pump and thermostat. Hood vents are also great if you’re willing and like the look.
I just noticed, Mr. September! Nicely done. Celebrity in the house!
 
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The black cooler in the drivers front is a huge trans cooler. It's the largest cooler I can get to fit in the squares in front of the radiator. (67,000 BTU/hr)

The factory AC condenser is silver, it's between that trans cooler and the radiator.

The radiator is aftermarket. The dual 1.25" core aluminum is higher capacity than a 4 core brass. This particular one has a trans and oil cooler built in, but I did not use them. I don't like them. You really only need to warm the trans fluid in extremely cold climates, and I live in WI, which can be cold, but not arctic cold. The rest of the time, the internal trans cooler just warms the trans fluid up to engine temp, so it's hotter when you get to a high load situation and then it gets even hotter yet, likely too hot.

A trans does not have combustion byproducts, so you don't need to worry about getting the oil hot enough to clear out the condensation moisture like with engine oil. If engine oil is consistenly ran too cool, such as frequent short trips, it can get milky in not too long of time.
Ahh, I see that now. Well if it’s determined that I actually do need a new set up, be a great way to go. Thank you!
 
Ahh, I see that now. Well if it’s determined that I actually do need a new set up, be a great way to go. Thank you!
One other thing to add the guys have mentioned, I only run all brass/copper high flow thermostats. I never run the factory replacement stuff, it's junk and not reliable even out of the box. I can get the Stewart or Mr Gasket units, Robert Shaw are good too. Some have little bypass holes for certain applications, some don't. They look like this...

Much more reliable than the standard replacement parts. I run a 180 if I good a heater in the winter, or 160 if I don't and its just a summer ride. If you have some factory emissions computer you may need to run the factory temp of 195 or higher.



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