I end up designing as I went.
Should be the CK5 motto.
I end up designing as I went.
Okay, I can't turn the tires with the suspension compressed because I don't have my ram installed yet and pump in this truck is on its last leg. But this should give you a good idea.
My shock has 7" of exposed shaft at ride height. In the picture below there is about 3" of shaft still exposed so 1.5" short of full up-travel.
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The up-travel runs out before the steering arm is going to hit the springs.
Based on what you've said, you should save your bumpstops for last. After you've installed the engine, bumper, and winch. You're going to want the front fully loaded.
I'll tell you as I'm finally getting my front shocks installed, for me it's about the most difficult fabrication project on the truck. I started with a plan and the end product is not what I was aiming for. I mean it works and everything is as it should be, but the overall setup is not what I originally envisioned. I end up designing as I went.
How much lift do you have? how much of a drop pitman arm and how much of a stroke are your shocks? I'm trying to stick to my plan as much as possible but like you have ran into it's not always fitting. These trucks have a goofy frame bend which limits a lot of up travel unless it's a linked truck.
We are designing a patio for my sisters new house and getting a build materials list together. Only one exception, he knows what he is doing. 
This is exactly what I needed to see.How much lift do you have? how much of a drop pitman arm and how much of a stroke are your shocks? I'm trying to stick to my plan as much as possible but like you have ran into it's not always fitting. These trucks have a goofy frame bend which limits a lot of up travel unless it's a linked truck.
Do you know how much travel your springs are good for, I would assume 12 like mine? Did you go with 1.5 inch of left over shock travel for up and down? Judging by your pics, I will most likely put the bump stops so the pit man arm is right over the springs.
We will have close to the identical setup down to the hoops.Do you know how much travel your springs are good for, I would assume 12 like mine? Did you go with 1.5 inch of left over shock travel for up and down? Judging by your pics, I will most likely put the bump stops so the pit man arm is right over the springs.
I might leave a half inch extra of the bump body for fine tuning if that is ok. What do you think Wade?
FOA bumps have 3 different adjustable heights in the can.
Stephen said to plan for 5.5" of up travel. Since the shocks are further outboard you need to allow for additional travel. I'm still limited by the clearance between pitman arm and tie rod. I'm debating about modifying the pitman arm and putting the drag link on top.
Why can't you wait to install the bump cans later?
I showed him pics of your jimmy in the air he almost crapped himself. 
Without you, who knows where this truck would be. Without you, who knows where this truck would be.
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