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2000 Buick Sleeper build - 2nd engine trashed!

Here's some info on my last mod before all this stuff went down. W-body owners know that checking and filling the power steering is a pain. If the engine is hot, that's not just figurative. Putting it down below the alternator and heater hoses shows an assumption that it won't need to accessed often. To make matters worse, Regals have a strut tower brace making access even harder.

This is the filler from a late 90's S-10 truck, like Jimmy, Bravada, S-10. It may have run from '96-'05, but I'm no s-dime expert.

PICT0198.jpg


That rubber bushing at the bottom is key because it seals where the dipstick would usually be. It fits in my spare pump like such:

PICT0200.jpg


There is a problem with depth. First of all, when the tube is fully inserted, the dipstick bottoms out in the Regal reservoir.

PICT0199.jpg


There are (at least) 2 ways to deal with this.
  1. Keep the tube from inserting all the way (see the spacer I made in the picture above)
  2. Shorten the dipstick. All GM dipsticks are held in by a roll pin and can be swapped between handles.
Which is better depends on the installation, I suppose. Unfortunately, this tubing bend can't bring the fill out to the most convenient places. The best I could do was basically leaning against the rear valve cover underneath the strut tower brace. This made option 2 better. "But wait, Blue, won't a stainless steel dipstick destroy my drill bits?" My preferred (i.e. cheap and easy) method is to grab a masonry bit and sharpen it (by hand, as you would with a regular drill bit). Masonry bits are cheap and have thick carbide tips, so they are hard enough to cut the stainless. Since the smallest masonry bits are probably bigger than the roll pin, just drill most of the way through and open it up from the backside with a punch, like this:

PICT0201.jpg


With 5/8" taken out of the dipstick, it now fits in the tube without bottoming out and sort-of-kind-of correlates to the original dipstick.

PICT0202.jpg


An air chisel rips that mounting bracket off in a hurry but it can tear a hole in the tubing (oh, well, planning to weld anyway). It would also work to cut off the original bracket - I didn't reuse it after all and made a new one to mount the tube closer. After a few tacked trials to locate the new bracket, it gets some paint:

PICT0203.jpg


Yeah, the piece of angle iron is ugly, but it's less butch than zip-ties. The rear alternator bolt goes through the hole in this bracket and keeps the tube from backing out.

It fits like this installed:

PICT0204.jpg


There is just enough clearance to pull the dipstick out past the strut tower brace. There is also enough room to put a funnel in the tube (where I can see!).

PICT0205.jpg
 
Here's some info on my last mod before all this stuff went down. W-body owners know that checking and filling the power steering is a pain. If the engine is hot, that's not just figurative. Putting it down below the alternator and heater hoses shows an assumption that it won't need to accessed often. To make matters worse, Regals have a strut tower brace making access even harder.

This is the filler from a late 90's S-10 truck, like Jimmy, Bravada, S-10. It may have run from '96-'05, but I'm no s-dime expert.

PICT0198.jpg


That rubber bushing at the bottom is key because it seals where the dipstick would usually be. It fits in my spare pump like such:

PICT0200.jpg


There is a problem with depth. First of all, when the tube is fully inserted, the dipstick bottoms out in the Regal reservoir.

PICT0199.jpg


There are (at least) 2 ways to deal with this.
  1. Keep the tube from inserting all the way (see the spacer I made in the picture above)
  2. Shorten the dipstick. All GM dipsticks are held in by a roll pin and can be swapped between handles.
Which is better depends on the installation, I suppose. Unfortunately, this tubing bend can't bring the fill out to the most convenient places. The best I could do was basically leaning against the rear valve cover underneath the strut tower brace. This made option 2 better. "But wait, Blue, won't a stainless steel dipstick destroy my drill bits?" My preferred (i.e. cheap and easy) method is to grab a masonry bit and sharpen it (by hand, as you would with a regular drill bit). Masonry bits are cheap and have thick carbide tips, so they are hard enough to cut the stainless. Since the smallest masonry bits are probably bigger than the roll pin, just drill most of the way through and open it up from the backside with a punch, like this:

PICT0201.jpg


With 5/8" taken out of the dipstick, it now fits in the tube without bottoming out and sort-of-kind-of correlates to the original dipstick.

PICT0202.jpg


An air chisel rips that mounting bracket off in a hurry but it can tear a hole in the tubing (oh, well, planning to weld anyway). It would also work to cut off the original bracket - I didn't reuse it after all and made a new one to mount the tube closer. After a few tacked trials to locate the new bracket, it gets some paint:

PICT0203.jpg


Yeah, the piece of angle iron is ugly, but it's less butch than zip-ties. The rear alternator bolt goes through the hole in this bracket and keeps the tube from backing out.

It fits like this installed:

PICT0204.jpg


There is just enough clearance to pull the dipstick out past the strut tower brace. There is also enough room to put a funnel in the tube (where I can see!).

PICT0205.jpg


Nice work! :bow:
 
Looks like I had a vacuum connector loose on the intake, so the vacuum was light or gone to the FPR and MAP sensor. This explains why the trims were moving so much at idle and the shift points seemed weird. After getting that on securely, everything is working perfectly. Seriously, no exhaust leaks, no vacuum leaks, no oil leaks. What's going on?

Will update again once I've had the guts to hammer down on it.
 
I'll fast forward to the end here. The 2nd engine I installed ran awesome for about 2 years. So fun to break the tires loose on the freeway and still be able to get 30MPG. I never got the tuning right again with the 3rd engine. It was like some parameter would change every couple of days and shift the fuel trims again, but ran decent and got me around. In less than a year it developed a rod knock out of the blue. With so many other projects needing time I decided to get out of the old car hot rod DD business. I bought a crashed stock GS and slid the whole cradle/engine/transmission over into the black one. Sold it as a stock Regal GS. I sold all the aftermarket parts, transmission, etc. and I'm still working on moving the giant stash of parts out (anybody need a top swap or a nice Regal exhaust?)

I'll decline to mention what the replacement is, except to say it has a turbo and 6-speed manual.
 
I'll fast forward to the end here. The 2nd engine I installed ran awesome for about 2 years. So fun to break the tires loose on the freeway and still be able to get 30MPG. I never got the tuning right again with the 3rd engine. It was like some parameter would change every couple of days and shift the fuel trims again, but ran decent and got me around. In less than a year it developed a rod knock out of the blue. With so many other projects needing time I decided to get out of the old car hot rod DD business. I bought a crashed stock GS and slid the whole cradle/engine/transmission over into the black one. Sold it as a stock Regal GS. I sold all the aftermarket parts, transmission, etc. and I'm still working on moving the giant stash of parts out (anybody need a top swap or a nice Regal exhaust?)

I'll decline to mention what the replacement is, except to say it has a turbo and 6-speed manual.
Such a tease. I doubt its a big truck as he has 2 - 3/4 ton burbs for towing and keeping all his kids in. How many kids are you up to now? I could see Luke driving a Subi.
 
:blush:

Guilty (although my description could also be a Sonic, FWIW). 1.4L of fury, but with the turbo feels super powerful like a 1.9L or something. 42MPG and all the money in it came from selling the Buick and parts. NO MODS! OK, I already modded the stereo and put a tablet in the dash, but that's it.............?

Wait, what's this? https://zzperformance.com/ecotec/shop/ (This place is 20 minutes from where I work).

There is no car to seat 6 people, and I'll always have bigger vehicles around, so why not be an adult and drive something fuel efficient? Usually trapped in traffic no matter what I'm driving.
 
How far do you drive every day Luke, is it one of those commutes where the fuel savings pays the car payment?

I like that you stuck with a US vehicle. Didn't know they had a 1.4L ecotec, you could say, "I don't always drive a 4 cyl, but when I do I prefer ecotec" :)
 
I drive about 30 miles each way. Compared to a full-size truck it would be huge savings, but I've mostly always done it in cars. Still, sometimes my fuel consumption is like 1/2 what it used to be. I tend to hypermile this car instead of race people. By chilling out, listening to tunes and podcasts I may get home a few minutes later, but save my stress for something else. I've had 10' copper, PVC and EMT in it, too.

Still, for quick runs to town on the weekend I really miss the blower wine and kick in the pants. This should mean more trips for the K5 in the summer.
 
I drive about 30 miles each way. Compared to a full-size truck it would be huge savings, but I've mostly always done it in cars. Still, sometimes my fuel consumption is like 1/2 what it used to be. I tend to hypermile this car instead of race people. By chilling out, listening to tunes and podcasts I may get home a few minutes later, but save my stress for something else. I've had 10' copper, PVC and EMT in it, too.

Still, for quick runs to town on the weekend I really miss the blower wine and kick in the pants. This should mean more trips for the K5 in the summer.


Wooo hooo... That reminds me we should post of dunefest date on here.
 
My dad bought a Cruze Eco a few years back for my mom to drive. It has the turbo four banger with the six speed manual. It's a fun little car to drive with the turbo and 6 speed. Gets up and goes pretty good.
 
I drive about 30 miles each way. Compared to a full-size truck it would be huge savings, but I've mostly always done it in cars.


I drove a 2013 gmc sierra crew cab Z-92... by American luxury company.
65 miles each way @ 19mpg
$499/m truck payment
$680/m in gas

$1200 to drive a bad ass truck. 3 years later and I will need tires. Priced the mickey Thompson atz's on the truck @ $425 each. grrr.
traded truck in and got the wife her JKU and myself a .. cough.. cough.. preeiiuuuoooouuuussss..... yeah whatever...

so went from 19mpg to 50mpg @ 80mph or 65-70mpg hypermiling the bagesus outta the car. so ill loose my man card but hey..

jeep and car payment and gas = less than what I was paying for just the truck

but I get to keep my 1978 chebby... so wooooot!

oh prius turns 100k miles tomorrow and I have done NOTHING to it other than oil changes @ 10k miles and tire rotate at same. and put tires on it @ 67k miles with 100k mile tires....

so far this thing has been the cheapest commuter that is reliable and I HATE... cuz its not my truck
 
My dad bought a Cruze Eco a few years back for my mom to drive. It has the turbo four banger with the six speed manual. It's a fun little car to drive with the turbo and 6 speed. Gets up and goes pretty good.
If you say so....

I didn't see any point in getting an LT or any variety of auto, since mid-30 MPG didn't appeal for a small car. These ECOs are pretty interesting, really. Weight savings in many areas, active radiator louvers, underbody aerodynamic panels, even the muffler is kind of hidden from the airflow. Triple overdrive! You almost can't accelerate at all in 6th gear. The ECM controls the thermostat, runs it at like 220*.

1st Gear Ratio 4.273
2nd Gear Ratio 2.158
3rd Gear Ratio1.302
4th Gear Ratio 0.959
5th Gear Ratio 0.744
6th Gear Ratio 0.614
Reverse Gear Ratio 3.818

The weirdest weight saving is to limit the fuel. The tank vent is lowered so you can't put the last 3 gallons in unless you're VERY patient. So far I haven't been able to get more than about 10.5 gallons. This made me LOL at first - after pulling a TT across the country and buying up to 50 gallons in a single day. Then I drive all week, fill it up and the pump stops in the single digits!
 
The weirdest weight saving is to limit the fuel. The tank vent is lowered so you can't put the last 3 gallons in unless you're VERY patient. So far I haven't been able to get more than about 10.5 gallons.

lol the most my tank will take is 9.75g and it says its an 11g tank. wonder if I have the same deal... hmmmm
 
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