cool build, I gotta subscribe
that would not drive very well at all![]()
If im thinking about it right i can kind of see how you got that much angle if those are sky hangers made to go with there whole sas kit there front handers are a 6 inch drop. so with your universal hangers tucked up tight against the frame is probaly whats causing for the your angle to be pointed down as far as it is. im planning on sas my 99 this spring liked your idea for keeping it low.
So I'm not sure what I was expecting when I ordered a 10* shim, but I wasnt expecting it to be an inch thick. I've got it between my zero rate and the springs, but I dont like it. Its just temporary until I figure out a solution. I only need the zero rates to move the axle forward, I dont need the extra height. However 10* set my driveline angle to around 16* which is nice, and my castor to around 8*. I put the front shaft in and took it for a spin around the neighborhood. Drives about the same. I might have to have the driveshaft retubed, it looks a little short since I rolled the pinion up.
Any ideas on moving the axle forward and keeping the shim? I'm thinking some custom springs and a different center pin location in the future, but for short term anyone got ideas?
Im going to be a pain.
The right way to do this is to cut the welds and rotate your inner c's, now that said I have not had to do that on either of my solid axle swaps but they are both high pinion ford axles.
There are methods to do it online if you search "rotate inner c dana 60 and pirate4x4 or here. Its not a fun job but with thin cut off wheels, a torch and a welder you can be on your way to a proper axle in a weekend.
I do not like the shim set up what so ever, yes it works but to me its hack and when I had a 10 degree on my buggy I hated it. In your case its also screwing you with the zero rate.
Shawns idea is about the best one with turning the c's. Is there enough meat on the shim since you said its so thick to drill it so can move the axle forward and do away with the zero rate..?...then your an inch lower where u were..?
Now that's if ur ok with the shim angles...
You're not being a pain, I appreciate any and every comment and suggestion on this build, so thanks for that.
Turning the C's is the thought I've had several times but I'm not sure my welding ability is up to the task. I dont know anyone around here that's done it that could give me a hand, all of the local trucks are hacked mud trucks.
I dont see the shim as much different than having a zero rate being that its bolted into the pack. I believe the zero rate and shim from DIY are made of the same material. That being said I dont like them together. I didnt like it when I was doing it, and I dont like it now. I think I wouldnt have even messed with it if my pinion angle hadnt been so poor, I could have lived with the castor being that far off and driving the way it did.
There is a welding shop that just opened up down the road, I may stop in and see if he's got any experience doing a job like that.

Check the shop out, ill see if I can find the thread that went it but any competent welder can do it. You would save a bit of cash doing the grinding and rotating yourself however.
There is also likely a mobil welder in your area. Or for the cost, buy a welder and get someone to help you that can use it![]()
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