Updates, hooray!
ABS problems:
- I put one of the Chevy sensors in and realized it was hitting the tone ring. The sensors are the same size, so that shouldn’t be happening. I looked at the ones that came with the hubs that I had originally spliced into my harness and realized that they were both ground down. The driver’s side was worse, that’s the first one that failed, the passenger side was also rubbing and eventually failed as well. I’m guessing that had I driven the Silverado a bit last night the ABS light would have cleared, however the new sensors would have failed shortly anyways because they were rubbing too.
- I put a washer under the Chevy sensor to space it up just a tiny bit and checked the clearance by putting a blob of grease on it. It looked good so I bolted everything up and did the other side as well. My ABS light cleared and the ABS is working perfectly now. I do need to extend the harness though, the Chevy sensor wires are quite a bit shorter than the Ford ones so I need to add some length to get them to clear properly.
Issues with the 6” lift trackbar/pitman arm setup:
- Apparently at full bump the track bar is hitting the oil pan. It’s got a slight crack and is leaking now

. I think I can put a little more bend in the bar and get it to clear better. I’ll probably just drop the pan and weld it up, the oil pan was leaking anyways so this should fix that too.
- Because the track bar is longer for the 6” lift I have it adjusted as short as it can go. I think the lock nut got into the track bar bracket on the frame side and has killed the frame side heim already. Because of that I have a little slop in my steering. I’ve been trying to figure out where that was coming from, now I know. When I put some extra bend in the track bar that should shorten it up enough to fix that issue. I’ll slap a new heim on there and it will probably be fine.
- At full bump the drag link end on the pitman arm gets into the diff cover (just barely). I think it rotates out of the way so it really isn’t hurting much, but I’ll probably move the axle back a little bit to fix that.