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91 W350

Chickntrk

1/2 ton status
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Thought Id share this here as this site is way better than the first gen dodge forums where its all Cummins all the time....

I bought this truck in January of 2018 with the intention of making it a wheeling rig using some of the design concepts from 4WORs Ultimate tug truck build. Some other shenanigan's went down and this got put on the back burner but now I'm ready to dig into it again.

This is how it looked when I got it:

bru.jpeg

In hindsight I should have kept the plow but the guy I got the truck from said he could use it on his tractor and knocked 500 bucks off the price. I had been seeing this truck on one of the local classified sites for quite sometime listed as a 91 1 ton dodge, I figured it was a 3/4 ton or pieced together because any actual one ton was usually either a Cummins truck or a hack job where someone put one ton axles in a 1/2 ton and tried to pass it off as a true 1 ton. The body looked rough and being a plow truck I figured it was rotted out junk. Finally after 3 months of the ad being up I took the bait and went to check it out. The truck was owned by the 2nd owners having purchased it from the original owner for the sole purpose of plowing the driveway and hauling firewood. They had the original window sticker and a thick file folder of the trucks life, which I thought was pretty cool. They also had a love affair with Hurculiner (Id find out why later). I was pleasantly surprised to fine that it was indeed a true 1 ton with a 60 front, 70 rear, and NP205. It also had 3 pedals so I was sold. Knowing that I could easily recoup my purchase price by selling the front axle I pulled the trigger and brought it home.

The ride home proved to be pretty uneventful aside from lack of any headlights and a transmission that sounded like a cat going through a paper shredder in all but 4th gear (hey that's the one you use the most anyway).

I got to work stripping the herculiner from the bed (outside, none inside :surepal: ) and was pleasantly surprised to find that there was really no rust hiding underneath:

brut.jpeg
I proceeded to add a 4" lift and a set of worn out 33s I had lying around and used the truck for about a year to haul my four wheeler around and haul scrap to the junkyard, in the meantime my dad had recently retired and was looking for a project as well as missing having a truck, so I picked up another 91, this time a D250 2wd that had been sitting for 10 years and proceeded to get it ready to give him as a Christmas gift so this truck got shoved in the garage and has been there for the past 3 years.
 
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Fast forward to last month and I decided to get back to work on it by removing the Herculiner from the roof (have I mentioned I hate Herculiner) and I finally figured out the reasoning behind it:
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This era of Dodge trucks is known for roof rot, it’s a stupid 3 panel system where they all meet at the drip rail, coupled with condensation build up between the roof layers. I should have probably suspected it when I saw the roof was Herculined but I’m not mad about it, the PO fixed it to get by for what he needed. So this is where I’m at now, part of me says cut the top, cage it and build it ORD K30 style, the other half says cab swap it with a good Arizona cab….Thoughts?
 
We need pics of the lifted version?
49C77D92-57FF-4C03-A4D1-07292D394DD3.jpeg

As it sits now, I’ll try and get some better pics, I also built that stubby winch bumper and have a 12k lb winch to mount up. The front 60 got a lock right and I may swap in that 14 bolt FF from the Chicken Truck since it has matching 4.10s and a Detroit is way cheaper for a 14b than a 70 rear.
 
So this is where I’m at now, part of me says cut the top, cage it and build it ORD K30 style, the other half says cab swap it with a good Arizona cab….Thoughts?

if you cut the top it would be a good weather toy. if you swap the cab you would be able to use it year round. and where you live it would be pretty chilly right about now driving around without the top. although no top and caged would look cooler. depends on how often you want to use it.
 
Well if I chopped the top I’d say it would be more of a wheeling rig and less of a driver, I’ve also considered getting a windshield surround from a pop top ramcharger and making a kind of removable half cab….either way would require a cage.
 
Cool!

I like dodge trucks.
I’d swap cabs or weld a different roof on it.
I had considered just replacing the top skin but the rust is bubbling through on the inside and welding patches upside down doesn’t seem fun
 
I had considered just replacing the top skin but the rust is bubbling through on the inside and welding patches upside down doesn’t seem fun
No not fun! Chop the roof off half way down the pillars and weld there.
Saves swapping all the heater electrical column and the rest of the B.S.
 
Well that’s an alternative, window openings are pretty square, might not be awful to go that route….
 
what year is the TJ? if it is a Rubicon between 03-06.
 
My mom never let my dad take the truck anywhere she said it was ugly, she’d rather take the 4 door sedan, I don’t need to tell you which I preferred :D
 
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This is my dads 91, he has always had a 2wd truck because “if you have any sense you don’t need 4wd, hell when I was growing up we didn’t have 4wd”
In fact if you look through the windshield you can see him and I believe that’s exactly what he’s telling everyone.
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