Ok I finally pushed and got this thing out of the garage for a trip yesterday with some guys from work.
Few updates from my past few thread questions.
I went with the 52" pack with 5 leaves and the
flat overloads. This netted me about 5" of lift. I measured from the top of the leaf pack to the bottom of the frame just forward of the spring plate. It measures 9.5" on my K5 compared to 10.75" on my CC with 6" springs. The extra leaf stiffened up the roll a bit, but didn't seem to compromise the travel off road at all and it actually felt more stable.
Finally trailered to the trail so I could air down the LTB's. I ran 7 rear and 8 front yesterday and it really improved the tires performance. I thought they worked great before, but now I am very impressed with them. I figure 5/6 or 4/5 will really squat them down. Great tire!
The new DIY shackle hangars are great and fixed the clunk/squeak I had from the stock plastic bushings that were there. I should have done this mod when I did the 52's. They seem to have alleviated some of the lateral movement seen with the 52's as well.
I don't have any pics, but I mounted the steering box with longer bolts and pinch nuts to prevent it from loosening. Mentioned in this thread
here I removed the threads just to the point where the shank of a 7/16 bolt fits snug in the box then clamped it with lock nuts. No loosening after all day of wheeling
I also built some bump stops for the front. I thought I made them a little too long, but I didn't notice any negative effects off road, and it will help save my 52's
Here are my finished fender cuts with the tire mounted. I still need to trim under the rad support as it rubs there with the tires turned and stuffed.
All loaded up for wheeling. These were actually taken after the trip, but it was dark the night I loaded it