It'll be 84 today in Dallas; one of the last chances to fix it.
David
David
It'll be 84 today in Dallas; one of the last chances to fix it.
David

This violates my OCD tendencies. Also, it can be in the 80s off and on through to Christmas, so I find a good bit of utility in fixing it.I think I'd just leave it until next year.

Yea, I can relate to having to walk away for a day or two. Sometimes it's the best.
Aluminum is cool to work with. Keep it clean before welding and use little more heat then you would for a similar size piece of steel. Aluminum absorbs heat like crazy, so if the peice is really cold give it a bit of preheat. Doesn't have to be super hot just take the chill off of it. Also when mig welding it, push the puddle. It'll burn out the impurities that way and leave a nice clean weld behind.
My reasoning is as follows. If it manages to leak again, you won't have opportunity to test it until spring. That would drive me bonkers, having a half-way-maybe-potentially-broken system. Big deal? Of course not. But it still seems like signing up for extra headache.
That's just something that would bother me. YMMV.
Thanks, Ray. It's been great driving the truck (nearly) daily. It seems like she spends a lot of time at the airport, but there are few things more gratifying than cranking the 6.2 after a trip away and enjoying the drive home....I wonder if the new fangled orange coolant would work better with all the dissimilar metals you have going on.
I'm loving your truck all over again....
Since then, I've checked for a current between the coolant and the negative post under the hood. Everything was 0.07VDC or under.

Actually fixing the a/c even with it getting cooler is always a good idea. When you use the defrost setting the a/c is used. Plus it's good to fix things when they fail right away.
Thanks, Ray. It's been great driving the truck (nearly) daily. It seems like she spends a lot of time at the airport, but there are few things more gratifying than cranking the 6.2 after a trip away and enjoying the drive home.
As for coolant selection, I was thinking exactly the same thing. I spent 30 minutes on the phone with the tech folks at Prestone and they made the same recommendation. Just did a thorough flush of the block to get rid of all traces of green stuff before filling with 50/50 premixed orange stuff. Also, trimming the extra long anti collapse spring in the Banks lower hose eliminated the offending ground path. It was fun running the engine with the return hose hanging over the fender, and I was surprised by the amount of crud that came out of the block.
Since then, I've checked for a current between the coolant and the negative post under the hood. Everything was 0.07VDC or under. Also, trimming the extra long anti collapse spring in the Banks lower hose eliminates the ground path.
David

I hate I'm waiting until page 30 to subscribe to this build thread, but better late than never! I love this suburban! I really like the fact that its a driver and you always have something new to do to it. And Its awesome that your planing on making Blazer Bash this year. If nothing changes with my work schedule, ill be making my second trip out to Moab to Blazer Bash in 2017. And I again plan to drive it there and back. I recently moved from Shreveport, La to Longview, Tx. So im about 60 miles closer to Moab than i was. LOL!!! Still looking at 1,170 miles away. Maybe we can catch up sometime between now and then and do some East Texas wheelin'? And I'm always looking for local spots the wheel.

This could happen.Caravan, caravan!
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Yeah, then swing by Kansas and pick Me and @wheels87k5 up for the journey.This could happen.
Appreciate the comments, and I'm glad to now have your input on this thread.I hate I'm waiting until page 30 to subscribe to this build thread, but better late than never! I love this suburban! I really like the fact that its a driver and you always have something new to do to it. And Its awesome that your planing on making Blazer Bash this year. If nothing changes with my work schedule, ill be making my second trip out to Moab to Blazer Bash in 2017. And I again plan to drive it there and back. I recently moved from Shreveport, La to Longview, Tx. So im about 60 miles closer to Moab than i was. LOL!!! Still looking at 1,170 miles away. Maybe we can catch up sometime between now and then and do some East Texas wheelin'? And I'm always looking for local spots the wheel.