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One Piece at a Time: My 1985 Diesel Suburban

I am a hardware nerd. Here’s the double top lock, grade 8 flange head, and the hardened washer that’s a smidge wider than the locknut.

C0851AB3-EBE6-4E2B-979D-BD47855D2B1F.jpeg

All together, it’s about 2x the cost of the grade 5 stuff from a big box store, but (to me) 3x better suited to these tasks.

David
 
Something like 50% more thread contact on most variants, so a significantly greater clamping force.

David
Just to clarify here, the greater clamp load on a fine thread comes from the bolt's thread minor diameter actually being larger than a same sized coarse thread bolt. The finer threads are shallower and both fine and coarse threads have the same outside diameter so the fine thread is actually larger where it counts. This lets you load the shank more creating more clamp load at the same stress level.
 
Just to clarify here, the greater clamp load on a fine thread comes from the bolt's thread minor diameter actually being larger than a same sized coarse thread bolt. The finer threads are shallower and both fine and coarse threads have the same outside diameter so the fine thread is actually larger where it counts. This lets you load the shank more creating more clamp load at the same stress level.
Well remembered. I forgot about...most of that. It’s been a long time since I referenced one of the fastener tables.
And the 'burb looks pretty cool too.
I’ll get you the number for the folks that build all these parts. They’re all right.

David
 
Looks good man! Shackle angle is perfect. How much farther forward did you move the front hanger? Have you articulated it yet?
 
Looks good man! Shackle angle is perfect. How much farther forward did you move the front hanger? Have you articulated it yet?
Not yet. With the front hanger set about 9” forward, I now need to lock in the spring perches and pinion angle so the axle doesn’t move around while cycling.

I’ve been waylaid by rain for two days, but that’s what’s next.

David
 
The drizzle was on/off today, which is not the greatest when trying to jockey a half sprung axle under this big-booty truck, but I got some good stuff done.

Pinion angle is set to within 0.1*, which is probably the error range for these digital gauges. Spring pads are heavily tacked. I’ll burn them in later when the pack is out.
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Bump can simulator. 8.25” is the collapsed length.
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The spring plate angle really eases up on the mounting options. There’s plenty of room.
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Ready to template bump mounts tomorrow.
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David
 

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