CK5
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The return line is off the pump. My 74 didn’t have the return installed.

Never had a problem for many years like 25 of them.
Then it began, studder stammer, hard start hot, bucking.
The hotter out the worse.

I tried the non E gas, little better at best, so I’m not sold on the non E thing.

Tried high volume EDL street pump no help ( no return line.)

Changed Distributor, rerouted fuel line away from block, left the gas cap off, No Help.

Last thing was to install a Wix 33041 fuel filter up at the carb inlet as a test. Has the 1/4 inch return on the filter with 3/8 inlet and outlet. My K5 did not have the return setup so I used the 5/16 vapor line that normally goes to evap can for the return. Gas cap is vented to prevent the return fuel from pressurizing the tank.
After I did the fuel filter trick I did not experience the same problems, ran like it did years ago.

It was for a short time due to a blown rear pinion. Been in the garage for a year for some work but it sure seemed like a fix.

I am confident it’s a vapor lock problem due to modern fuel.

I can’t speak for your issues but it’s worth a shot. Even though you have a return at the pump, you could try moving the return to the inlet of the carb just to test.

Just a note I have installed a fuel psi gage at the inlet to the carb and every time the problems happen the fuel psi drops off to zero. After the filter/ return test the fuel psi never drops to zero. IDK but until I get back on the road that’s all I’ve got.

Bye the way the return in the filter is a .060 hole.
The pump still maintains 6 psi at idle.
Best guess is vapor lock from the pump to the carb.

I will also note that if I let the engine idle in the drive way on a hot day the clear fuel filter I installed would go almost dry and you could see the fuel splashing through, although the engine would never quit.

If I put a water hose on the pump the fuel filter would fill back up to half way so it’s definitly heat related.
That’s my experience, never had up hill issues and am not responsible for your results. Just IMHO.

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Well, I finished the electric fuel pump install, along with a new AC Delco complete distributor. Test drove today, in 101* temp. Up and down all the hills around my home. Ran great no coughs sputters or stumbles.
Seems down on power, I had my foot all the way down a lot.
Got a little warm temp guage at middle, normal below 1/4. Did have the AC running. No over heat.
Trans temp in pan was 210ish even locked up in 3rd and 4th.
Going to get a 10" electric fan for ac cooling. Temp untill I do winstar fans.
I set the timing at 9* tdc ported vacuum.
 
Added a 10" Hayden 650 cfm fan to condenser, with relay. Didn't have time to find an A/C power signal so I toggle switched it, figure I will hear it if forget to shut it off.

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Nothing like a good crimp
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I would bump the base timing up. I am at 4700' elevation and I have my 406 SB set to 12*.
 
Fans wont do much to cool down your truck above about 50mph, can even block air flow. Were you getting warm at speed or putting around?
 
Fans wont do much to cool down your truck above about 50mph, can even block air flow. Were you getting warm at speed or putting around?

Pre 10" fan, I was get warm at speed driving up and down all hill around my house, as fast as I was able. Didn't over heat, but gauge was higher than I have seen it since reviving from moth balls in December.
electric fan is for A/C at low speed. Heading to Lake Havasu today, so I expect to be driving slow in the heat. Boat ramps exc.
In 1987-88 I worked for GM as a tech in Lake Havasu. We had a customer with a new Suburban, the A/C would not cool the center regulator down past 70 in the summer after being parked in the sun all day. Our solution was add a small fan. 2 months later GM issued a TSB @ poor A/C performance in hot climates with part numbers for retro fit fan. Next models came equipped with fan.

7/7/19 High temp, was symptom of to much timing. After retarding the timing 2x, the temp has returned to normal range on temp gauge .
 
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Drove the truck 260 miles from CA, to Lake Havasu, late last night. Ran great cruised 70+ in 4th 65+ uphills in 3rd. Seems to perform better in coolesh weather, 80*+ last night.
Still want more prefomance at 45 to 60 mph.

The issue is definitely fuel delivery. I turned off the electric pump and problem occurred almost immediately.
In the near future I will check the pump rod and cam lobe.
 
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So my timing marks are off, engine timed at 9*. I had to take timing out. My Brother was riding in truck with me and he could here it ping, I could not. Truck runs much stronger and cooler. I don't have a clue what the timing is now. I timed it by retarding, test drive towing boat, and my Brothers ears. 2 adjustments later is like the truck I remember b4 trans gave up and I parked it.

check your voltage with it running see what it is when hot

I am guessing you mean voltage at the ac clutch coil? If so I hope I will find low current. Drive home A/c was working good, meat freezer, I switched from max to normal, around Needles, and no more cold. Stopped in Needles and the clutch disc was cooked, in 2 pieces. :mad: Oh well hot drive home. I will redesign the power circuit for the coil when I replace it. When I bought the truck in 2000 the disc was fried, fixed it once, year later burned up a second time. A re-manufactured A6 worked till this weekend. Now I am concerned that during high ambient temperatures the high side pressures are causing the disc to slips, and not low electric current.
 
There are several sets (I've read of 3 different ones now) of timing tabs for sbc's. Had to replace them on the one on my truck as it was wrong when I got it. If you don't have a matched set the timing will be way off. You'll prob want to pick up a new tab and balancer, or adjustable tab to make sure you're square on that.
 
So I finally got around to replacing the ac clutch that fried on fathers day. This is the third time the clutch has fried. It was bad when I bought the the truck, fixed it. On a hot fast drive to high desert in 05 it fried, fixed, lasted pretty well, truck was parked with bad trans in 09-10. I also rewired the clutch. The oem wiring was missing the diode. The ground was 18 ga, and had a crappy crimp. So now the ground is 14 ga and terminated at aux battery connection at rad support. The ac coil wire, from low pressure switch, now signals a relay. The relay powers the clutch and the condenser fan.
I was hoping that low current, or lack of diode, was causing the fried clutches. but could also be caused by a condenser blockage. I put gauges on. Doesn't seem to be over charged, 85 psi static at 77ish ambient, weather app on phone.
Start up, front air only, 36 and 190 psi, after 30 mins idle running both air 48 and 270. I am thinking that running down the road the pressure will come down esp the high side. This is with r12. I installed a new orifice tube, in Feb when I fixed the leaking o-rings and recharged.

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So today I get to do rear brakes. Wheel cylinder failed. I was expecting this, someone who will remain nameless, but not blameless, drove @15 miles with p brake on. So new everything.
While the hyd system is open I am installing my ORD extended steel braid hoses. Good stuff.
Also going to find away to put a switch on the p brake so the light in dash is on when p brake is applied. Has anyone done this?

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My 91 has the light so there are stock parts out there to do what you want.
Tell ye who shall not be named that they need to go pull you a harness.
 
I thought that the factory put a switch on the top of the parking brake pedal. It turns on the brake light indicator. They can get dirty and quit working, that I know. My '68 has it that way, and my old '79 K30 had it.
Check and see if the switch is there and not working because of dirt, or maybe it's just unplugged?
 
I have looked I don't see either a switch or a bracket for one. I do have a nice big red brake lamp in instrument panel, it came on when balance valve shifted.
I plan on using a door jam switch and grounding that instrument lamp circuit when p brake is applied.
 
I have looked I don't see either a switch or a bracket for one. I do have a nice big red brake lamp in instrument panel, it came on when balance valve shifted.
I plan on using a door jam switch and grounding that instrument lamp circuit when p brake is applied.
If the switch is not there you should be able to put one.
There is a provision for it
 
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