CK5
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Made some progress on the fuel lines. I got the supply and return lines all plumbed and ready to go.
Fuel_lines3.jpg


Fuel_lines2.jpg
 
Where it sits right now.

electrical is done and ready to install.
engine/tranny placement is nailed down.
exhaust issues solved.
cooling system hookup ready to go.
fuel system is ready.

I think that's everything so it's basically ready to drop in and hook up. :woot:

unfortunately I can't do that just yet. :doah: since I have the front end off there are a few other issues I need to take care of while I have access. First off is going to be closing up holes in the firewall I don't need anymore....
 
Lol, I knew you were going to get into it at some time. Are you going to do the rust repair now too?

Pretty cool your list is getting smaller.
 
Lol, I knew you were going to get into it at some time. Are you going to do the rust repair now too?

Pretty cool your list is getting smaller.
yeah, I'm going to do "some" rust repair. The spot near the blower motor for sure. The big question is how far I'm going to go as far as finish work goes. At the moment I'm leaning towards repair, primer, rattle can. At some point I'll need to do all of the rust repair and repaint the whole thing but I'm not ready to do all of that just yet.
 
Congrats, getting closer and making me want to go more into this direction :thinking: when I get the new body on.
When I was crawling around under the blazer it made me think that I need to find a way to talk you out of your extra tub and restore that instead. :pimp:
 
Some progress on the firewall.

First up is plugging holes I don't need, and making holes I do need.
Firewall1.jpg

I welded up the hole that was for the old mechanical clutch linkage and just above it added the hole for the DBW pedal.

Then I tacked a cover plate over the old throttle cable hole and an electrical hole I won't be using.
Firewall2.jpg


Firewall3.jpg


I just decided to just tack a cover over these in case I change my mind about something later down the line.

With that done, it's time to start tackling some rust repair.
Firewall4.jpg


I cut out the rusty sheet metal and exposed rusty metal underneath, go figure. :rolleyes: I'll have to spend a little time cleaning that up and recreating the piece that the cowl and fender bolt to. It's not a complicated piece and it's also just sheet metal with some weld nuts on it so it shouldn't be too bad.

While I'm at it, I'm getting some work done on the passenger door.
Door_repair1.jpg

As you can see, there is a bit of rust to deal with and the passenger door hasn't closed right in years. I thought I was going to have to drill out and re-tap the door because only 1 of the upper hinge bolts would tighten but after getting it apart I was able to just clean up the threads. The bolts themselves were more stripped than the door so I think with fresh bolts that will work out fine.

I am going to have to buy new hinges though. Mine have a fair amount of play in them and I think that is a good portion of my door closing problem. Probably going to need some shims as well...

As to the rust. I am going to cut out as much as I can on the door but after getting into it I probably need to replace the door itself at some point. Really restoring the rusty areas is a little beyond what I want to do right now so I'm going to just cut the worst of it out to hopefully keep it from getting worse or causing structural problems and patch it up as best I can.
 
I made a little progress on the "extra stuff" (I am purposely not calling it "might as well" so as not to infringe on Gregs trademark :) )

Specifically I'm done with the firewall repair for now.

Firewall5.jpg

All the old rusty stuff I cut out.

Firewall6.jpg

The new bolt bracket primered and going back in. The old one was barely holding together.

Firewall7.jpg

The new sheet metal going in. BTW, I hate welding sheet metal. Just sayin'

Firewall8.jpg

As good as it's going to get for now. Before I bolt everything back together I'll squirt some yellow on it but for now it's about maintenance not getting it perfect and pretty.
 
With all the golden yellow sheetmetal you work with maybe it's worth trademarking the term:

"Midas Well"


'Cuz everything you touch is pure gold! :)

-G
 
Beautiful weather here in Utah helped me get the next step accomplished.

Before:
Firewall_paint1.jpg


After:
Firewall_paint4.jpg


With the firewall all buttoned up and painted it's time to stab this baby back in and start hooking things up for real yo! :woot:

All of the "get ready" stuff is done. Hopefully I'll have lots of quick progress to report over the next week or 2. :waytogo:
 
I was wrong, there is nothing wrong with the flywheel, I was just using standard bolts instead of metric. Stupid is as stupid does my momma always said... :doah:
dumbass said:
Ran into some serious b.s. yesterday. I was already to drop the engine in so it was time to get the flywheel and pressure plate on and torqued. Easy, right? HA!

I bought this flywheel last September:
http://www.amazon.com/gp/product/B004S59GXK/ref=oh_aui_detailpage_o03_s00?ie=UTF8&psc=1
Sachs NFW1050 Clutch Flywheel

I bolted it up at the time to make sure everything fit, but I didn't torque it. I should have. I went to torque on the pressure plate and every time the bolts just pull the threads out. &%$@$!! I don't know what kind of cheap crap this thing is made out of but it's BS! I'm only trying to torque it to 35flbs. This thing is pure crap. Hopefully this post comes up when people search this thing so that they can avoid it. I've never seen steel anything pull threads as easy as this thing is.

...time to find another flywheel. /sigh
 
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yeah, I think they are different. I really should have pulled my old one off to see just how different though.
 
Thanks man. I was just about to head out to Murray to check it out. Hopefully I just got a bad one.

35lb seems right on torque right? That's the number I found for chevy pressure plates online.

And just in time on the computer. I'll come down sometime this week to pick it up. Thanks!
 
Your not mixing metric/English bolts on the flywheel are you? Stripping at that low torque just seems too weird for even a cheap steel flywheel.
 

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