Don't get paralysis by analysis
The build isn't going to happen for probably a couple months, and when it does I have tranny issues to deal with first. I have plenty of time to think this over before I pull the trigger. Probably too much time.

Don't get paralysis by analysis

It's totally quantitative, ord is going to be able to estimate your sprung weight much more closely because they have been building rigs just like yours for years.. bill at alcan is a great guy but I can guarantee that he's not seen near as many chevys as Ord has. Annnd they're a CK5 vendor. That has to be worth the 100$ admission price. Ask @Deuling he's got their springs.. I've never heard him complain and his flexed awesome!
There's plenty of evidence that supports the claims.. not just some website or some add or random guy on the phone. There is quite a few guys using their springs on here so that's enough for me as a consumer to pull the trigger vs going to alcan and possibly getting something you didn't want.. custom is no returns... be damn sure you are up front about all your expectations.. even the small stuff

To best of my knowledge but don't quote me ORD has Aclan build there springs they sell to the ORD specs.
Also do the Bilstein 5125 through ORD carry warranty? Thought I read once warranty stopped at 5100? Please someone correct me if I am wrong here!!!!!
As far as I know, the difference between the 5100 and 5125 is the the 5100 is application specific and the 5125 is universal. They are the same shock.Also do the Bilstein 5125 through ORD carry warranty? Thought I read once warranty stopped at 5100? Please someone correct me if I am wrong here!!!!!
So, here's deal: Just as mentioned above, Alcan builds our springs to our specs, they don't have anything to do with the design process. If it didn't make sense to have them ship the springs directly from their shop nobody would know they we involved. I don't mind that people know since they have a quality name and do good work but that's the situation.
Comparing the two? We run softer spring rates and more thinner material for more available travel and softer ride. And we do have a lot of vehicle specific info and experience to work with. In addition to a set of our springs on a buddy's truck that you've ridden in and like that we can use to help set yours up which is a great tool. Spend all the time you can with his truck and pick it apart so we can use that info to make yours better.
As much as I like linked up trucks I have to admit the bang for the buck with our spring line is pretty aweseome. They bolt in and work really good, and to re-emphasize, they bolt in. A couple weeks back I spent at least 3 full days working on the link system on Fred Williams' army truck and still had a few details to button up and we could have been driving the truck in a few hours if we'd run leaves. And that few hours could have been done in just about anyone's driveway with pretty minimum tools.
(now that could be taken as me being an ass, but I'm really just giving you a hard time and saving you from future embarrassment)7 pages of posts... kinda wondering if I should keep this thread going or post new.
I have a 1991 Chevy K5 that I just put a 6" BDS Suspension Kit with Fox Shocks... (nothing but the best of my pride and joy). Currently upgrading the crappy front and rear axle to 1 ton (Dana 60 in front, GM 14 bolt in rear) and doing high steer.
So now I got myself all exposed, curious if I should do a sway bar or not. I would say more than not everyone says with leaf springs I don't need it but let me tell ya. I'm spending 50% highway driving to where I want to offroad the other 50% and my goal is to show those Jeepsters that a K5 is just as capable and not as easy to come by. We can't just go buy an offroad rig, we have to build it. Yes, I'm more of a black sheep, don't like to follow the flock or heard of Jeep people. I don't mean that as a disrespect but more of a statement that anyone can own a jeep and build it with the mail order bolt on parts but not so many can accomplish the same thing with a classic like the K5. I just appreciate the passion of keeping it real, metal and unique.
Sway Bar
A. Yes (go with the currie rock crawler sway bar linkage more than likely or fabricate your own)
B. No (leaf springs don't need sway bars, especially on the K5.. how much body roll do you think can happen)

I'm confused? You said almost everyone you've asked has told you you wont need a sway bar and that's not enough? I'm assuming your asking legit people and not vacuum salesman for car advice? Do you see any lifted leaf spring trucks running sway bars? Does BDS recommend running a sway bar with their lift? I'm not trying to be an ass just wondering, because I think you've answered your own question already and are worrying about something you don't need to be. The only 100% way to be sure tho is to drive it, see how it handles and if whatever body roll it has is something you can live with or not.
If you do choose to put a sway bar on it. You might wanna go easy on the "Neener Neener, jeeps are bought not built thing" when you go with the Currie sway bar. You know since Currie is a Jeep after market product company, the sway bar was originally designed for Jeeps by Jeep guys to combat body roll in Jeeps, and would be a bolt on Jeep product on your K5 .(now that could be taken as me being an ass, but I'm really just giving you a hard time and saving you from future embarrassment)
Might even be easier if he hasn't removed the old one yet.Mentioned Currie as an option just because it's getting harder and harder to find companies to support the good ole steel soldiers.

@campfire you'll definitely want the easy inch block to push the axle back with that 14ff swap.
Longer pinion + axle moving forward with a shackle flip = driveshaft will be too long.
If you havent bought a flip kit, seriously consider a spring only lift in the rear. It will help with driveline angles, keep axle more centered in wheel opening, and ride better on the street.


The K5 came with its own sway bar...correcting that one is a whole pile cheaper than buying the bolt-on Jeep kit.Might even be easier if he hasn't removed the old one yet.