CK5
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Just a couple days left to finish this list as much as I can.....



Assess spare parts list:
Fluids for all....DONE
Distributor parts..SKIPPING THIS FOR NOW
Spare Serp belt....AQUIRED
1410 U-joint...AQUIRED
order extra PS hose...SKIPPING THIS FOR NOW
Spare fuel pump....AQUIRED
Spare tire/wheel/lugnuts....AQUIRED
Tire pressure gauge/spare valve stem cores/core removal tool...AQUIRED

Check front wheel bearings/hubs/differential lube...DONE
Check all suspension fasteners...DONE
Grease all suspension/steering....DONE
Check/secure all wiring routing...DONE
Check/secure all hose routing...DONE
Repair PS line leak....LEAK IS THE FRONT STEERING BOX CAP....will monitor for now
Check all fluids....DONE
Distributor upgrade...SKIPPING THIS FOR NOW
Fix Wipers
Fix defroster
Remove rear seats/plate... DONE
Install Doors/Mirrors.... DONE
Install weatherstripping and glass in doors
Install rear cap/glass/.... DONE
Make A window for rear opening
Full size cover?
Spare tire mounting….
check lugnut compatibility....DONE
Hi-lift mounting
Rear compartment mounting for equipment
Weatherproof truck
Sleeping quarters.... DONE
Offroading gear
Camping gear

Ramps for trailer...DONE
Spare tire mounting/lock for trailer...DONE, Just put it in the truck bed
Change trans oil in 99-K2500, check engine oil/fluids...DONE
 
Made a plastic corrugated back window...fit it into the channel weatherstripping on the sides and used some small screws to hold it in place .
Made a z channel to hopefully divert rain to the outside.
It is a bit of a pita to get in underneath the panel but keeping water and dust out is the primary goal here.
I have to get out a front door as there is no way to open the tailgate from inside.
Hopefully a more permanent solution would be to make a framework similar to a pickup cap that would mount to the outside of this topper and close against the tailgate.
Got the door handles hooked up on the two doors and hopefully the weatherstrip kits will arrive monday


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I have to get out a front door as there is no way to open the tailgate from inside.

This annoys me. A lot. Why oh why are multiple factory configurations unable to release people from the inside? I even have a handle on the inside of my tailgate, but I can't use it unless someone outside has lowered the glass first. Argh.

You're running just a truck gate, right? With a normal truck topper you should be able to open the topper from the inside and then reach out and open the gate with your hand. There is one such rig here in my town, a round-headlight K5 with what looks like a truck topper rear window attached to the K5 topper. Much nicer than the normal crankup window, IMO.

I should go grab a picture of it someday. :thinking:
 
Yeah that's what I have in mind
I tried that route with a truck cap I have but the box on a truck is wider than the topper on the K5 as was the window frame from the truck cap
 
Dave, just cut 2 slits on the middle of the plastic above the tailgate handle to make a flap so you can push your hand through and open the gate. Secure it at the bottom with velcroe do it doesn't flop around when driving
 
I think I have a K40 mag mount that just needs reassembly. Don't count on it until I report that it works and is packed, though. I think Wal-mart still stocks a radio. Craigslist could help if you can make the timing work.

Box on a same-year pickup is wider? That's news to me. :thinking:

I think the bedrails are the same spacing, but the hardtop is not shaped like a pickup topper, so you can't just swap the window over without major mods. And of course a pickup topper doesn't swap right onto a K5. I have considered before how nice it could be to have a flip-up back window instead of the roll-up style. Would certainly scratch less and in the rain it would keep the inside dryer when open.
 
Dave, just cut 2 slits on the middle of the plastic above the tailgate handle to make a flap so you can push your hand through and open the gate. Secure it at the bottom with velcroe do it doesn't flop around when driving
that's a good possibility, but rain getting through the cracks may be an issue, or not? Maybe I'll just park on a hill with the tailgate end pointed down!

I think the bedrails are the same spacing, but the hardtop is not shaped like a pickup topper, so you can't just swap the window over without major mods. And of course a pickup topper doesn't swap right onto a K5. I have considered before how nice it could be to have a flip-up back window instead of the roll-up style. Would certainly scratch less and in the rain it would keep the inside dryer when open.

yeah I guess using a pickup tailgate the box spacing would have to be the same....its the topper that's fubard compared to a pickup cap. I still think a custom frame made to fit the outside of the topper with a piece of polycarbonate or plexiglass would work great.
 
yeah I guess using a pickup tailgate the box spacing would have to be the same....its the topper that's fubard compared to a pickup cap. I still think a custom frame made to fit the outside of the topper with a piece of polycarbonate or plexiglass would work great.

Now I'm even more interested in that local truck. At least one guy out there has already solved this problem. :thinking:
 
weatherstripping kits arrived today...got the pass door all done now, will probably nap for a couple hours when I get home from work in the am, then finish the drivers door, and look at the wiper motor and defroster to see whats up with them, then hit the road by 2pm for St. Ignace.
 
Dave, just cut 2 slits on the middle of the plastic above the tailgate handle to make a flap so you can push your hand through and open the gate. Secure it at the bottom with velcroe do it doesn't flop around when driving
Sorry!!! Couldn't help myself! This is what I pictured when you said this.
 
Thats what it feels like climbing over the cage bars and the front seats
Wahahahaaa
 
Is that my old topper?
Yes, I put my windows in it and new front seals, hope it keeps the rain out!

No matter what upgrades or changes I make, I always want to be able to put doors and a top back on.

That was a goal for me as well, I made sure the cage would fit under the top. I did have to cut about 1" off the bottom of the doors though. It will be very welcome if we get some rain on this trip.
 
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