Patience, soak map and double nut when accessible? It's all that's ever worked for me loli use to get them out all the time .
i could give tips on how to do it but sounds like you know them .
Good idea I'll have to put my brazing tip on my torch, the others came out easily after a soak so I hope to double nut the broken studs as there's enough stud left to do that. They broke at the manifold. I definitely do not want to drill and tap themgrind broken bolt flat and clean .
mig weld on nut .
let cool .
heat up area around stud / broken bolt good and hot .i like oxy/act tourch with brazing tip for pin-point heat location .
turn new head ( welded on nut ) with wrench only real slow and fell it .
redo heat as needed . and cold water to shock the area also helps on stuborn ones .
otherwise go for it . just dont try and drill / tap that sucks .
i have had 2 motors i could not get them out . 460 ford iron head . machine shop said they were solid rust to the bottom . they got them tho on the bridge port . other was a dodge 3.9v6 center bot of shared ports would not come out . i gooped the gasket with HIGH heat copper rtv and let set overnight . no leaks as i seen it drive all over town for a long time.


She ain't old she's a 14....I got real lucky that all my exhaust bolts came out with no problem...don't know how I got that lucky
Look at that older Husky in the background![]()
Love my husky tho! Yea seems almost nobody gets lucky with these. This engine had a couple already snapped that were only hanging on by the heat shield 
She ain't old she's a 14....Love my husky tho! Yea seems almost nobody gets lucky with these. This engine had a couple already snapped that were only hanging on by the heat shield
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Yes Goin stainless headers so I don't have to clearance the frame.So common on all those (including 5.3 & 6.0)...just some small crap to deal with...still, will be worth it in the end. Are you going headers for your swap?
Ah, '14 aint that old, just seems old since the rage are the new Husky's (which is pretty much just a white KTM). I want to get a new bike sometime soon. I have an '08 CRF450 that still runs real good though...so kinda hard to justify such a large cost when I already have a bike that still runs good
Not worried about the heads. I am down to one stud though!them cast heads will be just fine .


No I'm gonna run all the stock parts off the 8.1so the p/s cooler and the 2001 radiator are goin back in. Why do you ask?ditching the oil cooler?
No I'm gonna run all the stock parts off the 8.1so the p/s cooler and the 2001 radiator are goin back in. Why do you ask?
I'm gonna run headers so I don't have the clearance issues. I figure if I run all the stock running gear I'll have the reliability of the donor truck which is pretty good I just didn't know if you had a better reason not toJust wondering. I deleted those suckers immediately. I can't stand those oil coolers. Some like them, and you can run them if you want...I was just curious is all.
You running stock exhaust manifolds or headers?
I'm gonna run headers so I don't have the clearance issues. I figure if I run all the stock running gear I'll have the reliability of the donor truck which is pretty good I just didn't know if you had a better reason not to