Been busy this weekend. Completed demo on the interior of the camper and started the rebuilding. Then MAW struck and we gutted the cabinet and appliances on the drivers side.
First, to answer this question.
How big is the area above the cab? Queen? Twin?
The cab-over area is roughly 47 inches deep front to back, 81 inches wide. Floor to roof is just about 24 inches tall. Subtract a little for a matress and it gets snug quick.
Back to the madness. A little warning. Those in love with the Four Wheel Camper setup might be upset by the pics that follow. Having ripped into this one, it really shows how cheaply they were built back in the day. Staples were everywhere. Staples even attaching the wiring to the underside of the countertop. Scotchlocks abound in the wiring and the obvious poor choice of use of particle board as stuctural components. This is a small space. A space I really don't want to be cooking in. So the stove burners got the axe. The three way fridge, one that is notoriously bad on all three modes got pulled. Finally the sink and water system got pulled. The system was nasty, only used a hand pump at the faucet and would have required winterization. I always carry water when camping, but I can carry it so it's useful where I'm cooking outside.
So now with some understanding to the method of my madness, I'll move on. That being said, again if you can't stomach gutting a vintage camper, move on.
I got off work Saturday and this is what I find when I get to John's house. He and his brother have been busy.
IMG_20170826_135322625_HDR by
Rob Zulian, on Flickr
With the front wall and cab-over floor removed you can see the aged fridge and useless to me cabinet.
IMG_20170826_135341609 by
Rob Zulian, on Flickr
Looking forward you see the missing cab-over floor and the area it is supposed to be in.
IMG_20170826_135353249_HDR by
Rob Zulian, on Flickr
IMG_20170826_135357066_HDR by
Rob Zulian, on Flickr
Here's the area where the original fridge goes. This section of plywood is also the support structure where the camper is bolted to the truck. It's not rotted out but lacks support. We will be beefing this area up.
IMG_20170826_135401086_HDR by
Rob Zulian, on Flickr
The water tank, stove and sink removed in this pic. Got some holes to cover up on the outside from some of this.
IMG_20170827_122533857 by
Rob Zulian, on Flickr
Shane did his magic on the plywood getting the second of 2 layers installed. We doubled up 5/8" and 1/2" plywood to end up with an overall thickness of 1/8" over the stock 1" particle board. Glued together with construction adhesive and 3/4" zinc plated drywall screws it should support a bunch of wieght. Also seen in this pic is the modification to the forward lifting panel from the stock design. The stock design is a very complicated and delicate chunk of folding origami that was falling apart. We made a perfect replica of the two individual boards out of 1/4" maple plywood. Spent an hour drilling out rivets from 3 separate hinges, cleaning and lubing those hinges and then started to rivet them together. We started with the middle hinge paying close attention to put the head of the rivets to one side for clearance when folded flat. Once we went to attach the second board we found a major flaw in our plan. The factory setup used rivets with flush heads on both sides to allow the system to fold flat with the top down and sit flush together when they are up. Regular pop rivets can't do that. So our folding panels won't fold flat down, or sit flush together with the top up. We scrapped the plan and tested out an idea that one board hinged at the bottom with the handle on it from the stock setup would do the same thing without the complexity. It does. Just need to fine tune it.
IMG_20170827_122542713 by
Rob Zulian, on Flickr
Since we were reconfigureing the cabinet, we figured on pulling the inside paneling off of the wall to replace it. I had to make my 2nd run of the weekend to Lowes for more 1/4" ply. Funny, I wasn't the only guy in a Blazer in the drive thru lumber yard.
IMG_20170827_145253519 by
Rob Zulian, on Flickr
Some of the waste we pulled from the camper. I do like how they marked the underside of the countertop..
IMG_20170827_153850750 by
Rob Zulian, on Flickr
More of the carnage. Sorry FWC purists but most of this stuff was garbage we pulled out so we didn't kill a pristine example.
IMG_20170827_153854990 by
Rob Zulian, on Flickr
The blank slate. Plan here is to add another layer of 5/8" plywood to support the floor and wall. Then the fridge will sit in a spot we create in front of the propane tank enclosure. We will create a small cabinet around the propane enclosure with a small countertop and another storage area in front of the fridge, behind my seat. Inside that area I'll setup the camper fuse panel and wiring distribution. We will keep the shore power input but we will only have one set of outlets vs the three we had before.
IMG_20170827_154418120_HDR by
Rob Zulian, on Flickr
Starting the rebuild. 1/4" plywood cut to fit the wall. This will get stained.
IMG_20170827_162619748 by
Rob Zulian, on Flickr
I need to order some stuff to handle the wiring, light fixtures, and small items. All in all a lot got done.